COURSE INFORMATON
Course Title Code Semester L+P Hour Credits ECTS
Manufacturing Processes I ME   353 5 3 3 5

Prerequisites and co-requisites
Recommended Optional Programme Components None

Language of Instruction English
Course Level First Cycle Programmes (Bachelor's Degree)
Course Type
Course Coordinator Prof.Dr. Melih BAYRAMOĞLU
Instructors
Prof.Dr.MELİH BAYRAMOĞLU1. Öğretim Grup:A
Prof.Dr.MELİH BAYRAMOĞLU2. Öğretim Grup:A
 
Assistants
Goals
Upon successful completion of this course, the student should be able to: Understand the basic principles and applications of iron production, steel making processes, Understand the basic principles and applications casting, powder metalurgy and metal working processes Calculate and select basic process parameters related to these manufacturing processes
Content
.Iron production and steel making. Solidification of steel. Ingot moulds and Continuous casting. Casting processes. Fundamentals of casting. Sand casting. Centrifugal casting. Gravity die casting. Die casting. Investment casting. Evaporative pattern casting. Powder metallurgy. Powder manufacture, powder mixing and blending, compacting and sintering processes. The fundamentals of metal forming. Hot working and cold working processes. Rolling, forging, extrusion, drawing and bending. Die pressure and forces in metal forming operations.

Learning Outcomes
1) Understand the basic principles of iron production and steel making processes
2) Understand different casting methods
3) Design riser, core and pattern
4) Select an appropriate manufacturing process according to specific requirements
5) Describe the casting defects and know the measures that should be taken
6) Understand how Rolling, forgin, extrusion and wireand rod drawing operations are performed
7) Understand the fundementals of cold and hot working processes
8) Estimate the force and power requirements for metal working processes
9) Understand how manufacturing processes can influence the final properties of product
10) Parça tasarımı esaslarını kullanılacak imalat yöntemine göre yorumlayabilir, Understand design considerations for each type of manufactiong process
11)
12)
13)
14)
15)


Course's Contribution To Program
NoProgram Learning OutcomesContribution
12345
1
Student become equipped with the basic knowledge of math, science and engineering
X
2
Students gain a command of basic concepts, theories and principles in mechanical engineering
X
3
Students are able to design and carry out experiments in the basic fields of mechanical engineering, and interpret the results and the data obtained from the experiments
X
4
Students become equipped with a variety of skills and knowledge regarding engineering techniques
X
5
Students are able to design a system, component or process in order to meet the needs of various engineering problems within technical, economic, environmental, manufacturability, and sustainability limits.
X
6
Students independently review and learn the applications in an enterprise, make a critical assessment of the problems faced with, formulate problems and propose solutions by selecting the proper technique
X
7
Students take initiative in identification, design, development and use of a product or production process.
X
8
Students become aware of the necessity of lifelong learning and continuously self-renew
X
9
Students use English effectively for technical or non-technical topics orally or in wirtten form.
10
Students become effective in using computer, computer-aided drafting, design, analysis, and presentation
11
Students have good communicatino skills with a tendency to work in teams, and are able to work effectively as a member of an interdisciplinary team
X
12
Students become aware of the technical and ethical responsibilities, as well as being inquisitive and innovative
X

Course Content
WeekTopicsStudy Materials _ocw_rs_drs_yontem
1 İron and steel production Lecture notes and references Lecture
Question-Answer
Discussion
2 Steel making processes, Solidification of steel, Ingont casting, Continuous casting Lecture notes and references Lecture
Question-Answer
Discussion
3 Fundamentals of casting processes Lecture notes and references
4 Fundamentals of casting processes Lecture notes and references
5 Sand casting, investment casting, centrifugal casting Lecture notes and references
6 Permenant mold casting processes, Design considerations for casting, casting defects Lecture notes and references
7 Powder metallugy Lecture notes and references
8 Midterm exam Lecture notes and references
9 Fundametals of metal working processes Lecture notes and references
10 Rolling Processes Lecture notes and references
11 Forging processes Lecture notes and references
12 Force and power requirements for rolling Lecture notes and references
13 Force and power requirements for forging Lecture notes and references
14 Sheet metal working-Bending Lecture notes and references
15 Extrusion processes, wire and tube drawing Lecture notes and references
16-17 Final exam Lecture notes and references

Recommended or Required Reading
Textbook
Additional Resources