COURSE INFORMATON
Course Title Code Semester L+P Hour Credits ECTS
Industrial Robots And Manufac. Automation MES   416 8 3 3 5

Prerequisites and co-requisites
Recommended Optional Programme Components None

Language of Instruction English
Course Level First Cycle Programmes (Bachelor's Degree)
Course Type
Course Coordinator Prof.Dr. Necdet GEREN
Instructors
Prof.Dr.NECDET GEREN1. Öğretim Grup:A
Prof.Dr.NECDET GEREN2. Öğretim Grup:A
 
Assistants
Goals
The aim of the lecture is to teach principal components of automation as sensors, control systems, actuators, industral robots to design automated manufacturing systems.
Content
INTRODUCTION AND AUTOMATION DESING REQUIREMENTS FOR AUTOMATION BUILDING BLOCKS OF AUTOMATION PARTS HANDLING AND MECHANISATION SENSORS FOR INDUSTRIAL AUTOMATION AUTOMATIC PRODUCTION AND ASSEMBLY INDUSTRIAL ROBOTS INDUSTRIAL ROBOT PROGRAMMING MANUFACTURING CELLS AND CIM

Learning Outcomes
1) Safely decides on manufacturing automation considering advantages and conditions of a case
2) Knows the characteristics of manufacturing automation types (Hard, Soft, etc) , and selects the appropriate one.
3) Knows the design for manufacturing rules and fundamental principles to simplify the design of manufacturing systems
4) Applies Design for assembly rules to the design of a product to simplify the manufacturing automation
5) Selects and uses fundamental components of manufacturing automation as sensors, control systemsi actuators etc.
6) Finds solutions for part transfer, orientation, and feeding for manufacturing assembly
7) Selects appropriate robots for manufacturing automation
8) Knows the logic of robot programming and fundamentals of programming
9) Selects and uses sensors for manufacturing automation solutions
10) Knows the fundamentals of Manufacturing cells and cell controllers for manufacturing automation.
11) Have knowledge on CIM.
12)
13)
14)
15)


Course's Contribution To Program
NoProgram Learning OutcomesContribution
12345
1
Student become equipped with the basic knowledge of math, science and engineering
X
2
Students gain a command of basic concepts, theories and principles in mechanical engineering
X
3
Students are able to design and carry out experiments in the basic fields of mechanical engineering, and interpret the results and the data obtained from the experiments
X
4
Students become equipped with a variety of skills and knowledge regarding engineering techniques
X
5
Students are able to design a system, component or process in order to meet the needs of various engineering problems within technical, economic, environmental, manufacturability, and sustainability limits.
X
6
Students independently review and learn the applications in an enterprise, make a critical assessment of the problems faced with, formulate problems and propose solutions by selecting the proper technique
X
7
Students take initiative in identification, design, development and use of a product or production process.
X
8
Students become aware of the necessity of lifelong learning and continuously self-renew
X
9
Students use English effectively for technical or non-technical topics orally or in wirtten form.
X
10
Students become effective in using computer, computer-aided drafting, design, analysis, and presentation
X
11
Students have good communicatino skills with a tendency to work in teams, and are able to work effectively as a member of an interdisciplinary team
X
12
Students become aware of the technical and ethical responsibilities, as well as being inquisitive and innovative
X

Course Content
WeekTopicsStudy Materials _ocw_rs_drs_yontem
1 INTRODUCTION TO AUTOMATION; Introduction, the aim of the lecture, Evaluation of Automation, Goals and Applications of Automation, Automation Types, Hard Automation (Fixed Automation), Study chapter 1 and search into referans books and other sources
2 Soft Automation, (Programmable Automation), Flexible Automation, Quality and Automation, Achieving Machine Reliability. Study chapter 1 and search into referans books and other sources
3 DESIGN REQUIREMENTS FOR AUTOMATION; Introduction, Design for Assembly, Symmetry, Parts Tangling, Design for Feding, Designing for Insertion, Fasteners Study chapter 2 and search into DFM, DF(X), referans books and other sources, Homework for DF(x)
4 Stabilizing the Process, Product Cycle Time, Driving Forces Behind Concurrent Engineering, Concurrent Engineering Study chapter 2 and search into Concurrent Engineering, statistical process control in books and other sources.
5 BUILDING BLOCKS OF AUTOMATION; Sensors, Manual Switches, Limit Switches, Proximity Switches, Photoelectric Sensors, Infrared Sensors, Infrared Theory, Determination of True Emissivity, Fiber Optics, Lasers Study chapter 3 and search into books and other sources.
6 Transducers, Analysers, Computers, Counters, Timers, Bar Code Readers, Optical Encoders Programmable Logic Controllers, Actuators, CylindersSolenoids, Relays, Drives, Motors, Stepper Motors, DC Servo Motors, Kinematic Linkages Study chapter 3 and search into books and other sources.
7 MECHANIZATION OF PARTS HANDLING; Parts Feding, Parts Source Compatibility, Motion and Transfer, Orientation Selection and Rejection Study chapter 4 and search into books and other sources.
8 Parts Feeding Research, Slot feeder Performance, Selector Efficiency, Orientation of Rectangular Blocks, Efficiency Versus Effectiveness, Part Wear and Damage, Food Product Orientation, Partial Automation Study chapter 4 and search into books and other sources.
9 SENSORS FOR IND. AUTO:; Types of Sensors, Sensor selection criteria, Magnetic position sensors, Inductive position Sensors, Capacitive pos. Sensors, Optical pos. Sensors, Ultrasonic pos. sensors Pneumatic pos. Sensors. Study chapter 5 and search into books and other sources.
10 AUTOMATED PRODUCTION AND ASSEMBLY;Introduction, Assembly machines, Production and throughput, Buffer storage Study chapter 6 and search into books and other sources.
11 INDUSTRIAL ROBOTS; Robot Geometry, Industrial Robot Design, Basic Robot Motions, Arm and Body Motions, Basic Motion Characteristics, Technical Features (Precision of Movement, Speed of Movement, Weight-Carrying Capacity), Robot Drive Systems,Hydraulic, Pneumatic, Electric Motor, Robot Configurations, Articulating Configurations Study chapter 7 and search into books and other sources.
12 ROBOT PROGRAMMING; Introduction Robot's world and the real world, Programming methods, Val robot programming, MCL Robot programming Study chapter 8 and search into books and other sources.
13 MANUFACTURING CELLS AND CIM; Introduction, The automated Manufacturing work cell, The work cell example, Islands of Automation, Computer Integrated Automation Study chapter 9 and search into books and other sources.
14 LABORATUAR WORK; Various sensors will be seen and tested in an application rig. Obtain the 2 experiment dokuman, and study them before coming to the lab.
15 FINAL EXAM STUDY all chapters and homeworks well
16-17 RE-FINAL EXAM STUDY all chapters and homeworks well

Recommended or Required Reading
Textbook
Additional Resources