COURSE INFORMATON
Course Title Code Semester L+P Hour Credits ECTS
Manufacturing Process AEN   355 5 3 3 4

Prerequisites and co-requisites Yok
Recommended Optional Programme Components None

Language of Instruction English
Course Level First Cycle Programmes (Bachelor's Degree)
Course Type
Course Coordinator Prof. Dr. Ali KESKİN
Instructors
Prof. Dr.ALİ KESKİN1. Öğretim Grup:A
 
Assistants
Goals
This course aims to teach casting, welding, plastic forming and machining processes, introduce the principles of these processes, currently used equipments and application fields, teach basic calculations for the used methods.
Content
Principles and classification of manifacturing processes; ads and disads and limitation of each other; Relationship between Desing and Manifacturing; Choosing the correct process.

Learning Outcomes
1) knows the principles and application fields of manifacturing processes
2) knows the advantages and disadvantages of each manifacturing processes among others
3) has the ability to know and choose the appropriate equipment for the process
4) has the ability to choose the appropriate manifacturing process for asignificant machine element in desining process
5) has the ability to calculate basic equations for a traditional manifacturing process
6) correctly chooses the parameter for a specific process
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Course's Contribution To Program
NoProgram Learning OutcomesContribution
12345
1
Utilizes computer systems and softwares
X
2
Is equipped with a variety of skills and techniques in engineering.
X
3
Generates solutions for the problems in other disciplines by using statistical techniques
X
4
Designs a system, component or process so as to meet various engineering needs within technical, economic, environmental, manufacturability, sustainability limitations.
X
5
Comprehends visual, database and web programming techniques and has the ability of writing objective program
X
6
Examines and learns applications in an enterprise independently, makes critical assesments of problems, formulates problems and selects suitable techniques for solutions.
X
7
Leads the identification, development and usage of a product or production method.
X
8
Is aware of the need for lifelong learning and self-renew
X
9
Has effective oral and written English for technical or non-technical use
X
10
Uses computers very effectively, makes computer-aided drafting, designs, analysis, and presentations.
X
11
Improves constantly itself , as well as professional development scientific, social, cultural and artistic fields according to his/her interests and abilities identifying needs of learning.
X
12
Is aware of the technical and ethical responsibilities, has inquisitive and innovative quality
X

Course Content
WeekTopicsStudy Materials _ocw_rs_drs_yontem
1 Classification of modern welding methods in general, phisical principles Lecture notes Lecture
2 Arc welding methods and equipments Lecture notes Lecture
3 Advanced welding techniques and equipment Lecture notes Lecture
4 Introduction to Casting technology , classification of casting methods, metallurgical principles, solidification, Models. Lecture notes Lecture
5 Sand Casting, Molding metarials, Molding machines, shell mold casting, precision cast Lecture notes Lecture
6 Permanent mold casting, die casting, centrifugal casting, melting furnaces, finishing operations Lecture notes Lecture
7 Classification of plastic deformation, mechanical and metallurgical principles. Lecture notes Lecture
8 Mid-Term Exam Lecture notes Testing
9 Cold forming methods, wire drawing, steel plate forming, cutting, bending, spining, deep drawing, Presses Lecture notes Lecture
10 Classification of chip removal and physical principles, chip formation and tool life Lecture notes Lecture
11 Mass and hot forming techniques, rolling, forging, extrusion. Lecture notes Lecture
12 Turning, drilling and processing, and processing methods and Dragline and planing machines Lecture notes Lecture
13 Milling cutter, Broaching, screwing, grinding, Finishing operations Lecture notes Lecture
14 Chemical and electrochemical processes, powder metallurgy, comparison of manufacturing methods Lecture notes Lecture
15 Plastic moulding Lecture notes Lecture
16-17 Term Exams Lecture notes Testing

Recommended or Required Reading
Textbook
Additional Resources
1