TÜRKÇE
ENGLISH
Information
| Unit | FACULTY OF ENGINEERING |
| AUTOMOTIVE ENGINEERING PR. (ENGLISH) | |
| Code | AEN355 |
| Name | Manufacturing Process |
| Term | 2017-2018 Academic Year |
| Semester | 5. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | İngilizce |
| Level | Üniversite Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. ALİ KESKİN |
| Course Instructor |
Prof. Dr. ALİ KESKİN
(Güz)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
This course aims to teach casting, welding, plastic forming and machining processes, introduce the principles of these processes, currently used equipments and application fields, teach basic calculations for the used methods.
Course Content
Principles and classification of manifacturing processes; ads and disads and limitation of each other; Relationship between Desing and Manifacturing; Choosing the correct process.
Course Precondition
Yok
Resources
Notes
1
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | knows the principles and application fields of manifacturing processes |
| LO02 | knows the advantages and disadvantages of each manifacturing processes among others |
| LO03 | has the ability to know and choose the appropriate equipment for the process |
| LO04 | has the ability to choose the appropriate manifacturing process for asignificant machine element in desining process |
| LO05 | has the ability to calculate basic equations for a traditional manifacturing process |
| LO06 | correctly chooses the parameter for a specific process |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | - | Utilizes computer systems and softwares | |
| PLO02 | - | Is equipped with a variety of skills and techniques in engineering. | |
| PLO03 | - | Generates solutions for the problems in other disciplines by using statistical techniques | |
| PLO04 | - | Designs a system, component or process so as to meet various engineering needs within technical, economic, environmental, manufacturability, sustainability limitations. | |
| PLO05 | - | Comprehends visual, database and web programming techniques and has the ability of writing objective program | |
| PLO06 | - | Examines and learns applications in an enterprise independently, makes critical assesments of problems, formulates problems and selects suitable techniques for solutions. | |
| PLO07 | - | Leads the identification, development and usage of a product or production method. | |
| PLO08 | - | Is aware of the need for lifelong learning and self-renew | |
| PLO09 | - | Has effective oral and written English for technical or non-technical use | |
| PLO10 | - | Uses computers very effectively, makes computer-aided drafting, designs, analysis, and presentations. | |
| PLO11 | - | Improves constantly itself , as well as professional development scientific, social, cultural and artistic fields according to his/her interests and abilities identifying needs of learning. | |
| PLO12 | - | Is aware of the technical and ethical responsibilities, has inquisitive and innovative quality |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Classification of modern welding methods in general, phisical principles | Lecture notes | |
| 2 | Arc welding methods and equipments | Lecture notes | |
| 3 | Advanced welding techniques and equipment | Lecture notes | |
| 4 | Introduction to Casting technology , classification of casting methods, metallurgical principles, solidification, Models. | Lecture notes | |
| 5 | Sand Casting, Molding metarials, Molding machines, shell mold casting, precision cast | Lecture notes | |
| 6 | Permanent mold casting, die casting, centrifugal casting, melting furnaces, finishing operations | Lecture notes | |
| 7 | Classification of plastic deformation, mechanical and metallurgical principles. | Lecture notes | |
| 8 | Midterm exam | ||
| 9 | Cold forming methods, wire drawing, steel plate forming, cutting, bending, spining, deep drawing, Presses | Lecture notes | |
| 10 | Classification of chip removal and physical principles, chip formation and tool life | Lecture notes | |
| 11 | Mass and hot forming techniques, rolling, forging, extrusion. | Lecture notes | |
| 12 | Turning, drilling and processing, and processing methods and Dragline and planing machines | Lecture notes | |
| 13 | Milling cutter, Broaching, screwing, grinding, Finishing operations | Lecture notes | |
| 14 | Chemical and electrochemical processes, powder metallurgy, comparison of manufacturing methods | Lecture notes | |
| 15 | Plastic moulding | Lecture notes | |
| 16 | Final exam | ||
| 17 | Final exam |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |