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Information
| Unit | KARAİSALI VOCATIONAL SCHOOL |
| Code | MK220 |
| Name | MATERIAL TECHNOLOGY (AS) |
| Term | 2017-2018 Academic Year |
| Semester | 4. Semester |
| Duration (T+A) | 2-1 (T-A) (17 Week) |
| ECTS | 5 ECTS |
| National Credit | 2.5 National Credit |
| Teaching Language | Türkçe |
| Level | Ön Lisans Dersi |
| Type | Normal |
| Label | E Elective |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Öğr. Gör. ARDA YENİÇUN |
| Course Instructor |
Öğr. Gör. ARDA YENİÇUN
(Bahar)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
The aim of this course is to provide ability of material selection and examination of materials.
Course Content
Phase diagrams, Cemented Iron Phase Diagram, Annealing, hardening and tempering, Surface hardening processes, Deformation of materials, Metallographic examination methods, Destructive material inspection methods, Non-destructive material inspection methods
Course Precondition
Resources
Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Interpret the results of destructive tests commonly used to determine the mechanical properties of materials |
| LO02 | Determines how hot and cold forming processes and material properties change as a result of forming |
| LO03 | Understands the methods of investigation of internal structures of metals |
| LO04 | Recognize industrial polymeric materials used as an alternative to metals |
| LO05 | Distinguish the general properties of composite materials |
| LO06 | Understands the methods of corrosion formation and prevention |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Have basic knowledge of mathematics and science related to the field. | 2 |
| PLO02 | Bilgi - Kuramsal, Olgusal | Knows the basic material properties to be used in production. | 5 |
| PLO03 | Bilgi - Kuramsal, Olgusal | Have the knowledge of the technical features of the machine elements, machinery and equipment related to the field. | 4 |
| PLO04 | Bilgi - Kuramsal, Olgusal | Knows chip-free production methods, chooses the most suitable production method. | 4 |
| PLO05 | Bilgi - Kuramsal, Olgusal | Recognizes the material, decides on the necessary heat treatment methods, selects the appropriate material for manufacturing and calculates the strength of this material according to its static and dynamic variables. | 5 |
| PLO06 | Bilgi - Kuramsal, Olgusal | Knows the machine drawing and design rules, designs and analyzes machine parts and a system in accordance with the desired specifications. | 5 |
| PLO07 | Bilgi - Kuramsal, Olgusal | Knows the measurement and quality control processes at every stage of production and applies them in line with the standards. | 4 |
| PLO08 | Bilgi - Kuramsal, Olgusal | Knows the working systems of computer controlled machine tools and universal machine tools. | 3 |
| PLO09 | Bilgi - Kuramsal, Olgusal | Knows and applies the occupational safety rules related to the field in the enterprises in the light of the legislation. | 2 |
| PLO10 | Bilgi - Kuramsal, Olgusal | Writes with a computer, prepares presentations, creates database files. | |
| PLO11 | Bilgi - Kuramsal, Olgusal | Prepares the production program on computer controlled benches. | 2 |
| PLO12 | Bilgi - Kuramsal, Olgusal | It processes the workpiece designed on the computer by transferring it to the universal machine tools or computer-controlled workbench. | |
| PLO13 | Bilgi - Kuramsal, Olgusal | Using computer aided drawing software, he-she draws models and prepares animations with three-dimensional drawing commands in accordance with technical drawing rules and standards. | |
| PLO14 | Bilgi - Kuramsal, Olgusal | It processes the material under the most suitable conditions according to the cutting tool and cutting variables, and decides the appropriate quality system for the produced parts. | |
| PLO15 | Bilgi - Kuramsal, Olgusal | Knows the materials and symbols used in hydraulic-pneumatic systems and designs hydraulic-pneumatic circuits. | |
| PLO16 | Bilgi - Kuramsal, Olgusal | Takes responsibility individually and as a group in solving the problems encountered during the production phase. | 4 |
| PLO17 | Bilgi - Kuramsal, Olgusal | Follows the developments in computerized design and production. | 4 |
| PLO18 | Bilgi - Kuramsal, Olgusal | Knows a basic foreign language. Be conscious of Atatürk's Principles and have knowledge of the History of Revolution. Knows and applies the basic principles of proper and effective speaking. | |
| PLO19 | Bilgi - Kuramsal, Olgusal | Knows the basic principles of management, communication techniques and labor laws. | 2 |
| PLO20 | Bilgi - Kuramsal, Olgusal | It plans the production, prepares the transaction cards, distributes the tasks and supervises it. | 3 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Alloys which soluble each other in any ratio, partially soluble in the case of liquid state and no insoluble in the case of liquid and solid state, Solid state transformations, | To make repetition of course notes | |
| 2 | Cooling curve of pure iron and allotropik change, Iron cementite phase diagram and conversion of iron cementite phase diagram, | To make repetition of course notes | |
| 3 | Cooling curve of pure iron and allotropik change, Iron cementite phase diagram and conversion of iron cementite phase diagram, | To make repetition of course notes | |
| 4 | Full annealing, Normalizing, | To make repetition of course notes | |
| 5 | Spheroidizing, Stress relief annealing, | To make repetition of course notes | |
| 6 | Quenching hardening, Martensitic structure, | To make repetition of course notes | |
| 7 | Isothermal transformation diagrams, Tempering, | To make repetition of course notes | |
| 8 | Mid-Term Exam | To make repetition of course notes | |
| 9 | Surface hardening by carburizing, Surface hardening by nitriding, Flame hardening, Induction hardening, | To make repetition of course notes | |
| 10 | Elastic, plastic deformation and fracture, | To make repetition of course notes | |
| 11 | Sampling, molding, grinding and polishing, etching, Microscopes and structural assessment with microscope, | To make repetition of course notes | |
| 12 | Obtained strain curve after the tensile stress experiment, | To make repetition of course notes | |
| 13 | Hardness testing methods, Fracture energy after the impact testing, S-N diagram after fatigue test, | To make repetition of course notes | |
| 14 | Visual inspection method, Inspection method with liquid penetrant, Ultrasonic inspection method | To make repetition of course notes | |
| 15 | X-ray examination method, Magnetic testing method, | To make repetition of course notes | |
| 16 | Term Exams | To make repetition of course notes | |
| 17 | Term Exams | To make repetition of course notes |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 1 | 2 | 2 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 12 | 12 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 116 | ||
| Total Workload / 25 (h) | 4,64 | ||
| ECTS | 5 ECTS | ||