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Information
| Unit | FACULTY OF ENGINEERING |
| INDUSTRIAL ENGINEERING PR. | |
| Code | ENM451 |
| Name | Production Planning and Control |
| Term | 2019-2020 Academic Year |
| Semester | 7. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Belirsiz |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. RIZVAN EROL |
| Course Instructor |
Prof. Dr. RIZVAN EROL
(Güz)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
The main objective of this course is to study basic production planning and control processes in both manufacturing and service sectors using quantitive and computer based methods.
Course Content
Basic production planning and control process, manufacturing and service strategies, sales forecasting, aggregate planning, Master Production Scheduling(MPS), bill of materials, Materials Requirements Planning(MRP), lot sizing, Enterprise Resources Planning (ERP), capacity planning, Just-In Time(JIT) production system, shop floor planning and control, scheduling principles and algorithms.
Course Precondition
Resources
Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | He/she understands basic production planning and control functions of a firm. |
| LO02 | He/she establishes relationships between planning and other management functions. |
| LO03 | He/she determines what type of data is required and how it should be collected for an effective production planning. |
| LO04 | He/she learns about production planning software(ex: MRPII, ERP) modules and their basic use. |
| LO05 | He/she develops the best suitable planning system and algorithms for different production environments. |
| LO06 | He/she builds and solves appropriate decision models for planning and scheduling problems. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | - | Adequate knowledge in mathematics, science and related engineering discipline; ability to use theoretical and practical knowledge in these areas in complex engineering problems. | 4 |
| PLO02 | - | An ability to identify, formulate, and solve complex industrial engineering problems; the ability to select and apply appropriate analysis and modeling methods for this purpose. | 4 |
| PLO03 | - | An ability to design a complex system, process, device, or product to meet specific requirements under realistic constraints and conditions; the ability to apply modern design methods for this purpose. | 4 |
| PLO04 | - | Ability to develop, select and use modern techniques and tools necessary for the analysis and solution of complex problems encountered in engineering applications; ability to use information technologies effectively. | 3 |
| PLO05 | - | Ability to design, conduct experiments, collect data, analyze and interpret results for the study of complex engineering problems or discipline-specific research topics. | 4 |
| PLO06 | - | Ability to work effectively in disciplinary and multidisciplinary teams; self-study skills. | 3 |
| PLO07 | - | Ability to communicate effectively in Turkish presentation and in writing; knowledge of at least one foreign language; Ability to write effective reports and understand written reports, to prepare design and production reports, to make effective presentations, to give clear and understandable instruction and receiving skills. | 3 |
| PLO08 | - | Awareness of the necessity of lifelong learning; the ability to access information, follow developments in science and technology, and constantly renew oneself. | 3 |
| PLO09 | - | To act in accordance with ethical principles, professional and ethical responsibility awareness; information about standards used in engineering applications. | 4 |
| PLO10 | - | Information on business practices such as project management, risk management and change management; awareness about entrepreneurship and innovation; information on sustainable development. | 3 |
| PLO11 | - | Information about the effects of engineering applications on health, environment and safety in universal and social dimensions and the problems reflected in the engineering field of the age; awareness of the legal consequences of engineering solutions. | 0 |
| PLO12 | - | Ability to make use of the power of effective communication in professional life, to interpret the developments correctly and to make decisions. | 3 |
| PLO13 | - | Ability to design, develop, implement and improve integrated systems including machinery, time, information and money. | 1 |
| PLO14 | - | Ability to design, develop, implement and improve complex product, process, business, system design by applying modern design methods under realistic conditions and constraints such as cost, environment, sustainability, productivity, ethics, health, safety and political issues. | 3 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Basic production planning and control process | Reading lecture notes and references about the subject | |
| 2 | Manufacturing and service strategies | Reading lecture notes and references about the subject | |
| 3 | Sales forecasting - basic concepts and methods | Reading lecture notes and references about the subject | |
| 4 | Sales forecasting - time series models | Reading lecture notes and references about the subject | |
| 5 | Aggregate production planning | Reading lecture notes and references about the subject | |
| 6 | Master Production Scheduing (MPS) | Reading lecture notes and references about the subject | |
| 7 | Materials Requirements Planning(MRP): basic concepts | Reading lecture notes and references about the subject | |
| 8 | Mid-Term Exam | Reading lecture notes and references about the subject | |
| 9 | Midterm Exam | Study for midterm exam | |
| 10 | Enterprise Resources Planning(ERP) | Reading lecture notes and references about the subject | |
| 11 | Capacity planning and control | Reading lecture notes and references about the subject | |
| 12 | Just-In Time(JIT) production system | Reading lecture notes and references about the subject | |
| 13 | Shop floor activities planning and control | Reading lecture notes and references about the subject | |
| 14 | Production scheduling | Reading lecture notes and references about the subject | |
| 15 | Project presentations | prepare the presentation | |
| 16 | Term Exams | Study for final exam | |
| 17 | Term Exams | Study for final exam |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |