TÜRKÇE
ENGLISH
Information
| Unit | FACULTY OF ENGINEERING |
| MECHANICAL ENGINEERING PR. (ENGLISH) | |
| Code | ME358 |
| Name | Manufacturing Processes II |
| Term | 2019-2020 Academic Year |
| Semester | 6. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 5 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | İngilizce |
| Level | Lisans Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. MELİH BAYRAMOĞLU |
| Course Instructor |
Prof. Dr. MELİH BAYRAMOĞLU
(Bahar)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
Upon Successful completion of this course, the student should be able to: Understand the basic principles and aplications of chip-type machining processes Calculate and select turning and millinge parametrs Understand the basic principles and aplications of thermal joining processes
Course Content
Chip-type machining processes. Forces in cutting. Energy and power in machining. Cutting fluids. Cutting tools for machining. Tool materials. Tool geometry. Tool failure and tool life. Turning and related processes. Shaping and planing. Finishing processes. Milling. Milling cutters. Welding processes. Oxyfuel gas welding. Shielded metal arc welding; electrodes, electrode coatings, arc blow. Gas metal arc welding. Submerged arc welding. Plasma arc welding. Resistance welding. Other welding processes. Distortion in welding. Brazing and soldering. Braze welding..
Course Precondition
Resources
Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Understand the basic principles of chip type machining processes |
| LO02 | Classify machine tools and describe operatios performed on each type of machine tool |
| LO03 | Understand turning and milling operations |
| LO04 | Select proper cutting parameters for machinin operations |
| LO05 | Be able to use knowledge and do necessary calculations for machining operations |
| LO06 | Understand abrassive machining processes and to appreciate the effect of process parameters on the surface integrity |
| LO07 | Understand the fundamentals and application of the different thermal joining techniques, and be able to select an appropriate technique according to a specific requirement. |
| LO08 | Describe welding defects and reasons |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | - | Student become equipped with the basic knowledge of math, science and engineering | 4 |
| PLO02 | - | Students gain a command of basic concepts, theories and principles in mechanical engineering | 4 |
| PLO03 | - | Students are able to design and carry out experiments in the basic fields of mechanical engineering, and interpret the results and the data obtained from the experiments | 0 |
| PLO04 | - | Students become equipped with a variety of skills and knowledge regarding engineering techniques | 5 |
| PLO05 | - | Students are able to design a system, component or process in order to meet the needs of various engineering problems within technical, economic, environmental, manufacturability, and sustainability limits. | 3 |
| PLO06 | - | Students independently review and learn the applications in an enterprise, make a critical assessment of the problems faced with, formulate problems and propose solutions by selecting the proper technique | 5 |
| PLO07 | - | Students take initiative in identification, design, development and use of a product or production process. | 3 |
| PLO08 | - | Students become aware of the necessity of lifelong learning and continuously self-renew | 5 |
| PLO09 | - | Students use English effectively for technical or non-technical topics orally or in wirtten form. | 4 |
| PLO10 | - | Students become effective in using computer, computer-aided drafting, design, analysis, and presentation | 0 |
| PLO11 | - | Students have good communicatino skills with a tendency to work in teams, and are able to work effectively as a member of an interdisciplinary team | 1 |
| PLO12 | - | Students become aware of the technical and ethical responsibilities, as well as being inquisitive and innovative | 4 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Introduction to chip type machining processes. Terminology. Nechanism of chip formation | Lecture notes and references | |
| 2 | Cutting forces. Energy and power in machining. Temperature control. Cutting fluids. | Lecture notes and references | |
| 3 | Cutting tools and cutting tool materials | Lecture notes and references | |
| 4 | Tool geometry. Tool wear and tool life | Lecture notes and references | |
| 5 | Turning, boring, shaping and planning operations | Lecture notes and references | |
| 6 | Milling operations | Lecture notes and references | |
| 7 | Selection of cutting parameters | Lecture notes and references | |
| 8 | Mid-Term Exam | Lecture notes and references | |
| 9 | İntroduction to welding processes. Distortion. Heat affected zone. Weşdability. | Lecture notes and references | |
| 10 | Classification of welding processes. Oxy-fuel welding. | Lecture notes and references | |
| 11 | Arc welding processes. Power sources. Shielded metal arc welding. | Lecture notes and references | |
| 12 | Gas-Shielded Metal Arc Welding; TIG, MIG, MAG | Lecture notes and references | |
| 13 | Resistace welding | Lecture notes and references | |
| 14 | Unique welding processes. Welding parameters. Wed defects | Lecture notes and references | |
| 15 | Joint types and their designations | Lecture notes and references | |
| 16 | Term Exams | Lecture notes and references | |
| 17 | Term Exams | Lecture notes and references |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 20 |
| General Assessment | ||
| Midterm / Year Total | 100 | 20 |
| 1. Final Exam | - | 80 |
| Grand Total | - | 100 |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 12 | 12 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 114 | ||
| Total Workload / 25 (h) | 4,56 | ||
| ECTS | 5 ECTS | ||