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Information
| Unit | FACULTY OF ENGINEERING |
| AUTOMOTIVE ENGINEERING PR. | |
| Code | OMZ303 |
| Name | Manufacturing Process |
| Term | 2019-2020 Academic Year |
| Semester | 5. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Lisans Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. ALİ KESKİN |
| Course Instructor |
Prof. Dr. KERİMCAN ÇELEBİ
(Güz)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
This course aims to teach casting, welding, plastic forming and machining processes, introduce the principles of these processes, currently used equipments and application fields, teach basic calculations for the used methods.
Course Content
Principles and classification of manifacturing processes; ads and disads and limitation of each other; Relationship between Desing and Manifacturing; Choosing the correct process.
Course Precondition
Resources
Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | List the principles and usage areas of manufacturing procedures. |
| LO02 | Lists the superiority, limitation and application areas of the manufacturing procedures relative to each other. |
| LO03 | Examines the equipment used in manufacturing procedures. |
| LO04 | Selects the most suitable manufacturing procedure at the design phase for a particular piece of vehicle. |
| LO05 | Makes the use of information about traditional manufacturing procedures and basic calculations. |
| LO06 | correctly chooses the parameter for a specific process |
| LO07 | Comment on the manufacturing stages of different types of materials. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Sufficient knowledge of mathematics, science and subjects specific to the automotive engineering discipline; the ability to use theoretical and applied knowledge in these areas to solve complex engineering problems. | |
| PLO02 | Beceriler - Bilişsel, Uygulamalı | Ability to identify, formulate and solve complex engineering problems in the field of Automotive Engineering; ability to select and apply appropriate analysis and modeling methods for this purpose. | |
| PLO03 | Beceriler - Bilişsel, Uygulamalı | In Automotive Engineering, the ability to design a complex system, process, device or product to meet specific requirements under realistic constraints and conditions; the ability to apply modern design methods for this purpose. | |
| PLO04 | Beceriler - Bilişsel, Uygulamalı | Ability to select and use modern techniques and tools required for the analysis and solution of complex problems encountered in Automotive Engineering applications; ability to use information technologies effectively. | 5 |
| PLO05 | Beceriler - Bilişsel, Uygulamalı | Ability to design and conduct experiments, collect data, analyze and interpret results to investigate complex engineering problems or discipline-specific research topics in the field of Automotive Engineering. | 4 |
| PLO06 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Ability to work effectively in intra-disciplinary (Automotive Engineering) and multi-disciplinary teams; ability to work individually. | |
| PLO07 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Ability to communicate effectively verbally and in writing; knowledge of at least one foreign language; ability to write effective reports in the field of Automotive Engineering and understand written reports, prepare design and production reports, make effective presentations, and give and receive clear and understandable instructions. | |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | Awareness of the necessity of lifelong learning; ability to access information in the field of Automotive Engineering, to follow developments in science and technology and to constantly renew oneself. | |
| PLO09 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Acting in accordance with ethical principles, professional and ethical responsibility in the field of Automotive Engineering, and knowledge of the standards used in engineering practice. | |
| PLO10 | Yetkinlikler - Alana Özgü Yetkinlik | Knowledge about business life practices such as project management, risk management and change management in the field of Automotive Engineering; awareness about entrepreneurship and innovation; knowledge about sustainable development. | |
| PLO11 | Yetkinlikler - Alana Özgü Yetkinlik | Knowledge about the universal and societal effects of automotive engineering applications on health, environment and safety and the contemporary problems reflected in the automotive engineering field; awareness of the legal consequences of automotive engineering solutions. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Classification of modern welding methods in general, phisical principles | Lecture notes | |
| 2 | Arc welding methods and equipments | Lecture notes | |
| 3 | Advanced welding techniques and equipment | Lecture notes | |
| 4 | Introduction to Casting technology , classification of casting methods, metallurgical principles, solidification, Models. | Lecture notes | |
| 5 | Sand Casting, Molding metarials, Molding machines, shell mold casting, precision cast | Lecture notes | |
| 6 | Permanent mold casting, die casting, centrifugal casting, melting furnaces, finishing operations | Lecture notes | |
| 7 | Classification of plastic deformation, mechanical and metallurgical principles. | Lecture notes | |
| 8 | Mid-Term Exam | Lecture notes | |
| 9 | Cold forming methods, wire drawing, steel plate forming, cutting, bending, spining, deep drawing, Presses | Lecture notes | |
| 10 | Classification of chip removal and physical principles, chip formation and tool life | Lecture notes | |
| 11 | Mass and hot forming techniques, rolling, forging, extrusion. | Lecture notes | |
| 12 | Turning, drilling and processing, and processing methods and Dragline and planing machines | Lecture notes | |
| 13 | Milling cutter, Broaching, screwing, grinding, Finishing operations | Lecture notes | |
| 14 | Chemical and electrochemical processes, powder metallurgy, comparison of manufacturing methods | Lecture notes | |
| 15 | Plastic moulding | Lecture notes | |
| 16 | Term Exams | Lecture notes | |
| 17 | Term Exams | Lecture notes |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 6 | 6 |
| Final Exam | 1 | 10 | 10 |
| Total Workload (Hour) | 100 | ||
| Total Workload / 25 (h) | 4,00 | ||
| ECTS | 4 ECTS | ||