TÜRKÇE
ENGLISH
Information
| Unit | ADANA VOCATIONAL SCHOOL |
| Code | TII101 |
| Name | Basic Manufacturing Processes |
| Term | 2020-2021 Academic Year |
| Semester | 1. Semester |
| Duration (T+A) | 3-1 (T-A) (17 Week) |
| ECTS | 6 ECTS |
| National Credit | 3.5 National Credit |
| Teaching Language | Türkçe |
| Level | Üniversite Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Uzaktan Öğretim |
| Catalog Information Coordinator | Öğr. Gör. Dr. GANİME TUĞBA ÖNDER |
| Course Instructor |
Öğr. Gör. Dr. Mert KARALAR
(Güz)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
The aim of this course is to provide competencies for basic manufacturing processes by using hand tools, drills, lathes, milling and grinding machines.
Course Content
To make basic operations with hand tools, drill machine drilling, turning, milling and grinding operations to teach.
Course Precondition
Resources
Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Knows hand tools and how these tools are used correctly, discusses these rules and uses them in the right steps |
| LO02 | Knows and makes basic manufacturing processes with hand tools |
| LO03 | Knows how to protect the hand tools, position the hand tools in the right places on the machine and use them correctly. |
| LO04 | Knows the procedure of metal removal, puts the stock removal process in a row |
| LO05 | Perform grinding operations on the grinding machine, associates the grinding process with production and queries |
| LO06 | Perform basic hole drilling in the drill machine, associate the hole drilling process with production |
| LO07 | Can perform basic turning operations on lathe machine, associates and queries with lathe and machining process |
| LO08 | Perform basic milling operations on the milling machine, associates and queries the milling and machining process with production |
| LO09 | Organize and explain metal removal methods |
| LO10 | Distinguishes and classifies chip removal machines from manual chip removal operations |
| LO11 | Knows and applies measurement and control methods |
| LO12 | Knows the basic rules of assembly and assembly, puts a product there with knowledge and skills |
| LO13 | Knows, explains and applies the occupational safety rules related to the methods |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | - | Have knowledge of basic Maths and Science. | 1 |
| PLO02 | - | The machine knows the rules of drawing and design, appropriate machinery to the desired characteristics and analyze a design system. | 5 |
| PLO03 | - | The machine can perform the design part using packet programs. | 1 |
| PLO04 | - | The computer-aided machine tools (CNC) knows the system and prepare production schedules manually or using CAD-CAM software for the manufacture of parts in these machines. | 1 |
| PLO05 | - | Can make production planning, prepare transaction cards, make the distribution of tasks and checks. | 1 |
| PLO06 | - | Have knowledge about problems of the age. | 3 |
| PLO07 | - | To follow developments in CAD-CAM. | 0 |
| PLO08 | - | The necessity of lifelong learning have the skills. | 3 |
| PLO09 | - | Knows Machining and chipless production methods and can choose the most appropriate production methods. | 4 |
| PLO10 | - | Definition material, deciding whether heat treatment methods and selecting the appropriate material for manufacturing. | 3 |
| PLO11 | - | Can selecting the appropriate cutting and cutting parameters to workpieces. | 5 |
| PLO12 | - | It has the basic measurement and quality control. | 4 |
| PLO13 | - | Turkish Language and defines the basic grammar of a foreign language, acquire basic English language skills. | 0 |
| PLO14 | - | Political led to the emergence of the Turkish Revolution, economic, social and intellectual conditions, reviews, live together in line with Atatürk´´s principles and revolutions in their entirety by the community with the national goals and ideals, especially patriotism adopts high human values. | 0 |
| PLO15 | - | To be able to have knowledge / skills in a field supported by practice on vocational qualifications acquired in secondary education | |
| PLO16 | - | Be able to use the theoretical knowledge, hand and / or intellectual skills required in practical applications related to the Machine Program | |
| PLO17 | - | To be able to identify unforeseen problems and produce solutions | |
| PLO18 | - | To be able to evaluate the acquired knowledge and skills with a critical approach | |
| PLO19 | - | To be able to plan the process / processes related to the field to meet the expectations of the sector | |
| PLO20 | - | Be able to develop projects according to social needs and conditions related to Machine Program |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Measurement, control and marking, cutting principles and types and applications | Learn the basics | |
| 2 | Files, cutter types, filing and cutting operations and applications | Workpiece, file and measurement tools | |
| 3 | Drill types, drill tip angles, hole drilling operations and applications | Workpiece, drill and measurement tools | |
| 4 | Types of drills, drilling principles, types of caterpillars. | Workpiece, drill and measurement tools | |
| 5 | Screw types, gauges, types of screw pen. | Workpiece, measuring tools, screw comb and screws. | |
| 6 | Take measurements with caliper and applications | caliper, workpiece | |
| 7 | Measure and applications with micrometer | micrometer and workpiece | |
| 8 | Mid-Term Exam | work on related resources | |
| 9 | Milling machines and parts | milling machine or computer with presentation | |
| 10 | Milling cutters, milling depth and feed rate calculations, milling directions | milling machine or computer with presentation | |
| 11 | Lathes and components | Presentation by lathe or computer | |
| 12 | Grinding machines, grinding stone types and properties | Grinding machine / angle grinder, workpiece or computer with presentatio | |
| 13 | Surface roughness and properties | computer with presentation | |
| 14 | Workshop Occupational safety rules and practices; Occupational accidents and precautions | Application parts | |
| 15 | Occupational safety rules and practices; Occupational accidents and precautions | Application parts | |
| 16 | Term Exams | work on related resources,put out the product. | |
| 17 | Term Exams | work on related resources,put out the product. |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |