TÜRKÇE
ENGLISH
Information
| Unit | KARAİSALI VOCATIONAL SCHOOL |
| Code | MK207 |
| Name | Manufacturing Processes II |
| Term | 2020-2021 Academic Year |
| Semester | 3. Semester |
| Duration (T+A) | 2-1 (T-A) (17 Week) |
| ECTS | 3 ECTS |
| National Credit | 2.5 National Credit |
| Teaching Language | Türkçe |
| Level | Ön Lisans Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Uzaktan Öğretim |
| Catalog Information Coordinator | Öğr. Gör. Mustafa Teoman ÖZLER |
| Course Instructor |
Öğr. Gör. ARDA YENİÇUN
(Güz)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
The aim of this course is to teach the principles of alternative and non-machining methods in general.
Course Content
This course includes alternative and chipless manufacturing methods which are frequently used in machine industry.
Course Precondition
Resources
Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Understand alternative and chipless manufacturing methods in machine production technician |
| LO02 | Understands the basic principles and types of chipless manufacturing methods |
| LO03 | Understands the basic principles and types of welding methods |
| LO04 | Recognize the production methods used in forming sheet metal |
| LO05 | Understands the shaping of materials by rolling process |
| LO06 | Distinguishes the basic features and differences of forging manufacturing methods |
| LO07 | Define the basic properties and types of foundry manufacturing methods |
| LO08 | Understands the methods of shaping plastic materials |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Have basic knowledge of mathematics and science related to the field. | |
| PLO02 | Bilgi - Kuramsal, Olgusal | Knows the basic material properties to be used in production. | 5 |
| PLO03 | Bilgi - Kuramsal, Olgusal | Have the knowledge of the technical features of the machine elements, machinery and equipment related to the field. | 5 |
| PLO04 | Bilgi - Kuramsal, Olgusal | Knows chip-free production methods, chooses the most suitable production method. | 5 |
| PLO05 | Bilgi - Kuramsal, Olgusal | Recognizes the material, decides on the necessary heat treatment methods, selects the appropriate material for manufacturing and calculates the strength of this material according to its static and dynamic variables. | 5 |
| PLO06 | Bilgi - Kuramsal, Olgusal | Knows the machine drawing and design rules, designs and analyzes machine parts and a system in accordance with the desired specifications. | |
| PLO07 | Bilgi - Kuramsal, Olgusal | Knows the measurement and quality control processes at every stage of production and applies them in line with the standards. | 5 |
| PLO08 | Bilgi - Kuramsal, Olgusal | Knows the working systems of computer controlled machine tools and universal machine tools. | 5 |
| PLO09 | Bilgi - Kuramsal, Olgusal | Knows and applies the occupational safety rules related to the field in the enterprises in the light of the legislation. | |
| PLO10 | Bilgi - Kuramsal, Olgusal | Writes with a computer, prepares presentations, creates database files. | |
| PLO11 | Bilgi - Kuramsal, Olgusal | Prepares the production program on computer controlled benches. | 3 |
| PLO12 | Bilgi - Kuramsal, Olgusal | It processes the workpiece designed on the computer by transferring it to the universal machine tools or computer-controlled workbench. | 3 |
| PLO13 | Bilgi - Kuramsal, Olgusal | Using computer aided drawing software, he-she draws models and prepares animations with three-dimensional drawing commands in accordance with technical drawing rules and standards. | |
| PLO14 | Bilgi - Kuramsal, Olgusal | It processes the material under the most suitable conditions according to the cutting tool and cutting variables, and decides the appropriate quality system for the produced parts. | 2 |
| PLO15 | Bilgi - Kuramsal, Olgusal | Knows the materials and symbols used in hydraulic-pneumatic systems and designs hydraulic-pneumatic circuits. | |
| PLO16 | Bilgi - Kuramsal, Olgusal | Takes responsibility individually and as a group in solving the problems encountered during the production phase. | 5 |
| PLO17 | Bilgi - Kuramsal, Olgusal | Follows the developments in computerized design and production. | 4 |
| PLO18 | Bilgi - Kuramsal, Olgusal | Knows a basic foreign language. Be conscious of Atatürk's Principles and have knowledge of the History of Revolution. Knows and applies the basic principles of proper and effective speaking. | |
| PLO19 | Bilgi - Kuramsal, Olgusal | Knows the basic principles of management, communication techniques and labor laws. | 2 |
| PLO20 | Bilgi - Kuramsal, Olgusal | It plans the production, prepares the transaction cards, distributes the tasks and supervises it. | 4 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Chipless manufacturing methods | To make repetition of course notes | |
| 2 | Casting (Sand casting, Precision casting) | To make repetition of course notes | |
| 3 | Casting (Centrifugal casting, Pressure casting) | To make repetition of course notes | |
| 4 | Plastic forming methods | To make repetition of course notes | |
| 5 | Forging Process | To make repetition of course notes | |
| 6 | Hot and cold forging | To make repetition of course notes | |
| 7 | Rolling | To make repetition of course notes | |
| 8 | Mid-Term Exam | To make repetition of course notes | |
| 9 | Hot and cold rolling | To make repetition of course notes | |
| 10 | Extrusion | To make repetition of course notes | |
| 11 | Wire drawing process | To make repetition of course notes | |
| 12 | Sheet metal forming methods | To make repetition of course notes | |
| 13 | Sheet metal cutting, sheet bending and deep drawing | To make repetition of course notes | |
| 14 | Welding methods-1 | To make repetition of course notes | |
| 15 | Welding methods-2 | To make repetition of course notes | |
| 16 | Term Exams | To make repetition of course notes | |
| 17 | Term Exams | To make repetition of course notes |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 2 | 28 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 1 | 2 | 2 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 5 | 5 |
| Final Exam | 1 | 10 | 10 |
| Total Workload (Hour) | 87 | ||
| Total Workload / 25 (h) | 3,48 | ||
| ECTS | 3 ECTS | ||