TÜRKÇE
ENGLISH
Information
| Unit | CEYHAN FACULTY OF ENGINEERING |
| MECHANICAL ENGINEERING PR. | |
| Code | MMB304 |
| Name | Manufacturing Processes II |
| Term | 2021-2022 Academic Year |
| Semester | 6. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 5 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Lisans Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Uzaktan Öğretim |
| Catalog Information Coordinator | Dr. Öğr. Üyesi VELİ ÖZBOLAT |
| Course Instructor |
Dr. Öğr. Üyesi VELİ ÖZBOLAT
(Bahar)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
To help students understand the basic principles and aplications of chip-type machining processes, calculate and select turning and millinge parametrs, understand the basic principles and aplications of thermal joining processes
Course Content
Chip-type machining processes. Forces in cutting. Energy and power in machining. Cutting fluids. Cutting tools for machining. Tool materials. Tool geometry. Tool failure and tool life. Turning and related processes. Shaping and planing. Finishing processes. Milling. Milling cutters. Welding processes. Oxyfuel gas welding. Shielded metal arc welding; electrodes, electrode coatings, arc blow. Gas metal arc welding. Submerged arc welding. Plasma arc welding. Resistance welding. Other welding processes. Distortion in welding. Brazing and soldering. Braze welding.
Course Precondition
Yok
Resources
Notes
12345
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Understands the basic principles of chip type machining processes |
| LO02 | Classifies machine tools and describes operatios performed on each type of machine tool |
| LO03 | Understands turning operations |
| LO04 | Selects proper cutting parameters for machining operations |
| LO05 | Is able to use knowledge for machining operations |
| LO06 | Understands abrassive machining processes and the effect of process parameters on the surface integrity. |
| LO07 | Understands the fundamentals and application of different thermal joining techniques, and is able to select an appropriate technique according to a specific requirement. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | - | Understanding the fundamentals of Mechanical Engineering | 4 |
| PLO02 | - | Being well equipped with knowledge of Mathematics, Science and Basic Engineering | 3 |
| PLO03 | - | Having capability of designing and executing experiments; examining the results and data | 1 |
| PLO04 | - | Being well equipped with various engineering techniques and skills | 2 |
| PLO05 | - | Being able to design a system ,a component or a process with taking into consideration the technical, economic, enviromental, sustainability limitations | 3 |
| PLO06 | - | Ability to analyze the applications on a factory without any help, investigate the problems, formulizing and finding a proper solution for the problems | 5 |
| PLO07 | - | Ability to design , developing getting ready for use of a product or manufacturing process | 3 |
| PLO08 | - | Understanding the importance of life-time learning and being updated | 3 |
| PLO09 | - | Having advanced speaking and writing English skills | 1 |
| PLO10 | - | Using Computer effectively; for computed aided design, analysis and illustrating | 2 |
| PLO11 | - | Being prone to teamwork, well communication with others, adaptability to interdisciplinary teams | 1 |
| PLO12 | - | Being aware of the technical and ethical responsibility, being curious and innovative | 1 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Introduction to chip type machining processes. Terminology. Mechanism of chip formation. | Read the related topics in the lecture notes and reference books | |
| 2 | Cutting forces. Energy and power in machining. Temperature control. Cutting fluids. | Read the related topics in the lecture notes and reference books | |
| 3 | Cutting tools and cutting tool materials | Read the related topics in the lecture notes and reference books | |
| 4 | Tool geometry. Tool attrition mechanism and tool life | Read the related topics in the lecture notes and reference books | |
| 5 | Turning, boronizing, shaping and planning operations | Read the related topics in the lecture notes and reference books | |
| 6 | Milling operations | Read the related topics in the lecture notes and reference books | |
| 7 | Selection of cutting parameters | Read the related topics in the lecture notes and reference books | |
| 8 | Mid-Term Exam | Read the related topics in the lecture notes and reference books | |
| 9 | Introduction to welding processes. Distortion. Heat affected zone. Weldability. | Read the related topics in the lecture notes and reference books | |
| 10 | Classification of welding processes. Oxy-fuel welding. | Read the related topics in the lecture notes and reference books | |
| 11 | Arc welding processes. Power sources. Shielded metal arc welding. | Read the related topics in the lecture notes and reference books | |
| 12 | Gas-Shielded Metal Arc Welding; TIG, MIG, MAG | Read the related topics in the lecture notes and reference books | |
| 13 | Resistance welding | Read the related topics in the lecture notes and reference books | |
| 14 | Unique welding processes. Welding parameters. Wed defects | Read the related topics in the lecture notes and reference books | |
| 15 | Joint types and their designations | Read the related topics in the lecture notes and reference books | |
| 16 | Term Exams | Written examination | |
| 17 | Term Exams | Written examination |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 12 | 12 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 114 | ||
| Total Workload / 25 (h) | 4,56 | ||
| ECTS | 5 ECTS | ||