TÜRKÇE
ENGLISH
Information
| Code | OMZ303 |
| Name | Manufacturing Process |
| Term | 2022-2023 Academic Year |
| Semester | 5. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. ALİ KESKİN |
| Course Instructor |
Dr. Öğr. Üyesi ŞAFAK YILDIZHAN
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
This course aims to teach casting, welding, plastic forming and machining processes, introduce the principles of these processes, currently used equipments and application fields, teach basic calculations for the used methods.
Course Content
Principles and classification of manifacturing processes; ads and disads and limitation of each other; Relationship between Desing and Manifacturing; Choosing the correct process.
Course Precondition
The course has no prerequisites.
Resources
Principles of Modern Manufacturing Mikell P. Groover
Notes
Lecture Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Learns the principles and usage areas of production methods |
| LO02 | Comprehends the advantages, limitations and application areas of production methods compared to each other. |
| LO03 | Recognizes equipment used in manufacturing methods |
| LO04 | has the ability to choose the appropriate manifacturing process for asignificant machine element in desining process |
| LO05 | has the ability to calculate basic equations for a traditional manifacturing process |
| LO06 | correctly chooses the parameter for a specific process |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | To be able to acquire sufficient knowledge on subjects specific to mathematics, science, and Automotive Engineering. | 4 |
| PLO02 | Bilgi - Kuramsal, Olgusal | To be able to use the theoretical and applied knowledge in the fields of Automotive Engineering in solving complex engineering problems. | 4 |
| PLO03 | Beceriler - Bilişsel, Uygulamalı | Ability to identify, formulate and solve complex engineering problems in Automotive Engineering and technology; ability to select and apply appropriate analysis and modeling methods for this purpose. | 3 |
| PLO04 | Beceriler - Bilişsel, Uygulamalı | Ability to design a complex system, process, device or product to meet specific requirements under realistic constraints and conditions in Automotive Engineering; ability to apply modern design methods for this purpose. | |
| PLO05 | Beceriler - Bilişsel, Uygulamalı | Designing, conducting experiments, collecting data, analyzing and interpreting results for the study of complex engineering problems or discipline-specific research topics in Automotive Engineering. | |
| PLO06 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Ability to work effectively both individually and as a team in disciplinary (Automotive Engineering) and multi-disciplinary teams. | |
| PLO07 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | To be able to follow the project processes by producing and projecting innovative ideas in the field of Automotive Engineering. | |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | To be able to select and use modern techniques and tools necessary for the analysis and solution of complex problems encountered in Automotive Engineering applications. | 2 |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | Awareness of the necessity of lifelong learning; To be able to access information in the field of Automotive Engineering, to follow the developments in science and technology, and to constantly renew oneself. | 3 |
| PLO10 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | To be able to use information and communication technologies together with at least one computer software in the field of Automotive Engineering. | |
| PLO11 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Ability to communicate effectively orally and in writing; knowledge of at least one foreign language; To be able to write effective reports and understand written reports, to prepare design and production reports, to make effective presentations, to give and receive clear and understandable instructions in the field of Automotive Engineering. | |
| PLO12 | Yetkinlikler - Alana Özgü Yetkinlik | To be able to act in accordance with ethical principles, to be able to learn about professional and ethical responsibility in the field of Automotive Engineering and the standards used in engineering applications. | |
| PLO13 | Yetkinlikler - Alana Özgü Yetkinlik | To learn about the effects of Automotive Engineering applications on health, environment, and safety in universal and social dimensions and the problems of the age reflected in the field of Automotive Engineering; Gaining awareness of the legal consequences of Automotive Engineering solutions. | |
| PLO14 | Yetkinlikler - Alana Özgü Yetkinlik | Gaining knowledge about applications in business life such as project management, risk management, and change management in the field of Automotive Engineering; awareness of entrepreneurship, and innovation; To be able to learn about sustainable development. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Classification of modern welding methods in general, phisical principles | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 2 | Arc welding methods and equipments | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 3 | Advanced welding techniques and equipment | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 4 | Introduction to Casting technology , classification of casting methods, metallurgical principles, solidification, Models. | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 5 | Sand Casting, Molding metarials, Molding machines, shell mold casting, precision cast | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 6 | Permanent mold casting, die casting, centrifugal casting, melting furnaces, finishing operations | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 7 | Classification of plastic deformation, mechanical and metallurgical principles. | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 8 | Mid-Term Exam | Lecture notes | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Cold forming methods, wire drawing, steel plate forming, cutting, bending, spining, deep drawing, Presses | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 10 | Classification of chip removal and physical principles, chip formation and tool life | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 11 | Mass and hot forming techniques, rolling, forging, extrusion. | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 12 | Turning, drilling and processing, and processing methods and Dragline and planing machines | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 13 | Milling cutter, Broaching, screwing, grinding, Finishing operations | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 14 | Chemical and electrochemical processes, powder metallurgy, comparison of manufacturing methods | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 15 | Plastic moulding | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 16 | Term Exams | Lecture notes | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | Lecture notes | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 6 | 6 |
| Final Exam | 1 | 10 | 10 |
| Total Workload (Hour) | 100 | ||
| Total Workload / 25 (h) | 4,00 | ||
| ECTS | 4 ECTS | ||