TÜRKÇE
ENGLISH
Information
| Code | MMB304 |
| Name | Manufacturing Processes II |
| Semester | 6. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 5 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Dr. Öğr. Üyesi VELİ ÖZBOLAT |
Course Goal
To help students understand the basic principles and aplications of chip-type machining processes, calculate and select turning and millinge parametrs, understand the basic principles and aplications of thermal joining processes
Course Content
Chip-type machining processes. Forces in cutting. Energy and power in machining. Cutting fluids. Cutting tools for machining. Tool materials. Tool geometry. Tool failure and tool life. Turning and related processes. Shaping and planing. Finishing processes. Milling. Milling cutters. Welding processes. Oxyfuel gas welding. Shielded metal arc welding; electrodes, electrode coatings, arc blow. Gas metal arc welding. Submerged arc welding. Plasma arc welding. Resistance welding. Other welding processes. Distortion in welding. Brazing and soldering. Braze welding.
Course Precondition
Yok
Resources
Modern Machining Methods-M. Cemal Çakır
Notes
Materials and Processes in Manufacturing by E. Paul Degarmo, J.Temple Black and Ronald A.
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Understands the basic principles of chip type machining processes |
| LO02 | Classifies machine tools and describes operatios performed on each type of machine tool |
| LO03 | Understands turning operations |
| LO04 | Selects proper cutting parameters for machining operations |
| LO05 | Is able to use knowledge for machining operations |
| LO06 | Understands abrassive machining processes and the effect of process parameters on the surface integrity. |
| LO07 | Understands the fundamentals and application of different thermal joining techniques, and is able to select an appropriate technique according to a specific requirement. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Beceriler - Bilişsel, Uygulamalı | Understanding the fundamentals of Mechanical Engineering | 4 |
| PLO02 | Beceriler - Bilişsel, Uygulamalı | Being well equipped with knowledge of Mathematics, Science and Basic Engineering | 4 |
| PLO03 | Yetkinlikler - Öğrenme Yetkinliği | Having capability of designing and executing experiments; examining the results and data | |
| PLO04 | Yetkinlikler - Öğrenme Yetkinliği | Being well equipped with various engineering techniques and skills | 5 |
| PLO05 | Yetkinlikler - Öğrenme Yetkinliği | Being able to design a system ,a component or a process with taking into consideration the technical, economic, enviromental, sustainability limitations | 3 |
| PLO06 | Bilgi - Kuramsal, Olgusal | Ability to analyze the applications on a factory without any help, investigate the problems, formulizing and finding a proper solution for the problems | 5 |
| PLO07 | Yetkinlikler - Öğrenme Yetkinliği | Ability to design , developing getting ready for use of a product or manufacturing process | 5 |
| PLO08 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Understanding the importance of life-time learning and being updated | 4 |
| PLO09 | Beceriler - Bilişsel, Uygulamalı | Having advanced speaking and writing English skills | |
| PLO10 | Yetkinlikler - Öğrenme Yetkinliği | Using Computer effectively; for computed aided design, analysis and illustrating | 2 |
| PLO11 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Being prone to teamwork, well communication with others, adaptability to interdisciplinary teams | |
| PLO12 | Bilgi - Kuramsal, Olgusal | Being aware of the technical and ethical responsibility, being curious and innovative | 3 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Introduction to chip type machining processes. Terminology. Mechanism of chip formation. | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 2 | Cutting forces. Energy and power in machining. Temperature control. Cutting fluids. | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 3 | Cutting tools and cutting tool materials | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 4 | Tool geometry. Tool attrition mechanism and tool life | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 5 | Turning, boronizing, shaping and planning operations | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 6 | Milling operations | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 7 | Selection of cutting parameters | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 8 | Mid-Term Exam | Read the related topics in the lecture notes and reference books | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Introduction to welding processes. Distortion. Heat affected zone. Weldability. | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 10 | Classification of welding processes. Oxy-fuel welding. | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 11 | Arc welding processes. Power sources. Shielded metal arc welding. | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 12 | Gas-Shielded Metal Arc Welding; TIG, MIG, MAG | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 13 | Resistance welding | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 14 | Unique welding processes. Welding parameters. Wed defects | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 15 | Joint types and their designations | Read the related topics in the lecture notes and reference books | Öğretim Yöntemleri: Anlatım, Tartışma, Problem Çözme |
| 16 | Term Exams | Written examination | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | Written examination | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 12 | 12 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 114 | ||
| Total Workload / 25 (h) | 4,56 | ||
| ECTS | 5 ECTS | ||