EM501 Modeling and Analysis of Manufacturing Systems

6 ECTS - 3-0 Duration (T+A)- . Semester- 3 National Credit

Information

Code EM501
Name Modeling and Analysis of Manufacturing Systems
Semester . Semester
Duration (T+A) 3-0 (T-A) (17 Week)
ECTS 6 ECTS
National Credit 3 National Credit
Teaching Language Türkçe
Level Doktora Dersi
Type Normal
Mode of study Yüz Yüze Öğretim
Catalog Information Coordinator Prof. Dr. RIZVAN EROL


Course Goal

The purpose of this course is to study modeling and analysis techniques pertinent to solving design and control problems faced in manufacturing systems. Examples of analytical, simulation and empirical models will be provided to demonstrate the modeling process of manufacturing systems.

Course Content

Manufacturing systems and models. design issues in assembly lines. transfer lines. buffer policies. shop scheduling. flexible manufacturing systems. group technology. modern material handling systems. analytical queuing models. empirical simulation models.

Course Precondition

None

Resources

Curry, G. L. & Feldman, R. M., 2010, Manufacturing Systems Modeling and Analysis, Springer, ISBN-13: 978-3642166174.

Notes

ASKIN, R. G. & STANDRIDGE, C. R., 1993, Modeling and Analysis of Manufacturing Systems, John Wiley & Sons, Inc., New York, NY. ISBN-13 978-0471514183.


Course Learning Outcomes

Order Course Learning Outcomes
LO01 Gains an overall view of design, planning and control problems faced in manufacturing systems.
LO02 Decides upon appropriate modeling and analysis method for a manufacturing system problem of interest.
LO03 Performs the problem formulation, model development and solution algorithm selection stages for a problem of interest.
LO04 Learns skills to use optimization and modeling software


Relation with Program Learning Outcome

Order Type Program Learning Outcomes Level
PLO01 Bilgi - Kuramsal, Olgusal Conducts scientific research in industrial engineering, understands, interprets and applies knowledge in his/her field domain both in-depth and in-breadth. 5
PLO02 Bilgi - Kuramsal, Olgusal Keeps up with the recent changes and applications in the field of Industrial Engineering and examines and learns these innovations when necessary.
PLO03 Bilgi - Kuramsal, Olgusal Acquires detailed knowledge for methods and tools of industrial engineering and their limitations. 4
PLO04 Bilgi - Kuramsal, Olgusal Identifies, gathers and uses necessary information and data. 3
PLO05 Beceriler - Bilişsel, Uygulamalı Develops original definitions that will provide innovation to the field at the level of expertise for current and advanced information in the field based on graduate qualifications.
PLO06 Beceriler - Bilişsel, Uygulamalı Designs and performs analytical modeling and experimental research and analyze/solves complex matters emerged in this process. 5
PLO07 Beceriler - Bilişsel, Uygulamalı Has the ability to develop/propose new and/or original ideas and methods, propose new solutions for designing systems, components or processes. 4
PLO08 Beceriler - Bilişsel, Uygulamalı Designs Industrial Engineering problems, develops new methods to solve the problems and applies them. 4
PLO09 Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği Works in multi-disciplinary teams, take a leading role and responsibility and develop solutions for complex problems.
PLO10 Yetkinlikler - Öğrenme Yetkinliği Completes and applies the knowledge by using limited resources in scientific methods and integrates the knowledge in the field with the knowledge form various disciplines.
PLO11 Yetkinlikler - İletişim ve Sosyal Yetkinlik Uses a foreign language in verbal and written communication at least B2 level of European Language Portfolio.
PLO12 Yetkinlikler - İletişim ve Sosyal Yetkinlik Presents his/her research findings systematically and clearly in oral or written forms in national and international platforms.
PLO13 Yetkinlikler - İletişim ve Sosyal Yetkinlik Understands social and environmental implications of engineering practice.
PLO14 Yetkinlikler - Öğrenme Yetkinliği Considers social, scientific and ethical values in data collection, interpretation and announcement processes and professional activities. 4


Week Plan

Week Topic Preparation Methods
1 An Overview of Manufacturing Systems and Models reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Alıştırma ve Uygulama
2 Assembly Lines: Reliable Serial Systems reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Tartışma, Alıştırma ve Uygulama
3 Transfer Lines and General Serial Systems reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Tartışma, Alıştırma ve Uygulama
4 Shop Scheduling with Many Products I reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Soru-Cevap, Tartışma, Alıştırma ve Uygulama
5 Shop Scheduling with Many Products II reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Soru-Cevap, Tartışma, Alıştırma ve Uygulama
6 Group Technology reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Tartışma, Alıştırma ve Uygulama
7 Facility Layout reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Tartışma, Alıştırma ve Uygulama
8 Mid-Term Exam prepare for the exam Ölçme Yöntemleri:
Yazılı Sınav
9 Machine Setup and Operation Sequencing reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Tartışma, Alıştırma ve Uygulama
10 Material Handling Systems reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Alıştırma ve Uygulama
11 Warehousing: Storage and Retrieval Systems reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Tartışma, Alıştırma ve Uygulama
12 General Manufacturing Systems: Queuing Models reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Tartışma, Alıştırma ve Uygulama
13 Empirical Simulation Models reading the related textbook chapter Öğretim Yöntemleri:
Anlatım, Tartışma, Alıştırma ve Uygulama
14 Case Studies reading the related textbook chapter Öğretim Yöntemleri:
Tartışma, Örnek Olay
15 Project Presentations prepare for the presentation Ölçme Yöntemleri:
Proje / Tasarım
16 Term Exams prepare for the exam Ölçme Yöntemleri:
Yazılı Sınav
17 Term Exams prepare for the exam Ölçme Yöntemleri:
Yazılı Sınav


Student Workload - ECTS

Works Number Time (Hour) Workload (Hour)
Course Related Works
Class Time (Exam weeks are excluded) 14 3 42
Out of Class Study (Preliminary Work, Practice) 14 5 70
Assesment Related Works
Homeworks, Projects, Others 0 0 0
Mid-term Exams (Written, Oral, etc.) 1 15 15
Final Exam 1 30 30
Total Workload (Hour) 157
Total Workload / 25 (h) 6,28
ECTS 6 ECTS