TÜRKÇE
ENGLISH
Information
| Code | GTT210 |
| Name | Maintenance, Breakdown, and Repair |
| Term | 2024-2025 Academic Year |
| Semester | 4. Semester |
| Duration (T+A) | 2-1 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 2.5 National Credit |
| Teaching Language | Türkçe |
| Level | Ön Lisans Dersi |
| Type | Normal |
| Label | VK Vocational Knowledge Courses C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Öğr. Gör.Dr. SERKAN BELLER |
| Course Instructor |
Öğr. Gör.Dr. SERKAN BELLER
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
In this course, there will be explanations about maintenance and performance definitions, types of care and losses. In addition, regular maintenance and fault detection in lifting/transmission machines, pressure containers, cooling units, heat exchangers, air conditioning devices, valves, brulhers, boilers, compressors, pumps and fire systems will be mentioned.
Course Content
Definition of maintenance, performance, failure, deterioration, cost, repairability, readiness, fault definitions, disruptions and maintenance costs, maintenance manuals, maintenance functions and task areas, planned maintenance, unplanned maintenance, preventive maintenance, total productive maintenance, predictive maintenance, chronic losses, autonomous maintenance, P-M analysis, quality maintenance, maintenance of lifting/transfer machines and pressure vessels, central air conditioning installation maintenance, chiller unit maintenance, cooling tower maintenance, cooling systems maintenance, heat exchangers maintenance, air conditioning device maintenance, fan coil device maintenance, pump maintenance, safety valve maintenance, hydraulic/pneumatic/electric valve maintenance, burner (liquid fuel, gas) maintenance, heating boilers (coal, liquid fuel or gas) maintenance, high pressure steam boilers maintenance, steam generators maintenance, compressed air compressors maintenance, diesel generator group maintenance, electric hot water heater maintenance, water heater (Gas) maintenance, sprinks (Nozzles) maintenance, fire pump (Electric motor or diesel/gasoline motor) maintenance, fire extinguisher control, fire and smoke dampers maintenance.
Course Precondition
There are no prerequisites.
Resources
1- Factory Maintenance Operations, Lect. Sabahattin GÜCİN, Balıkesir University Publication No: 011, Balıkesir 1999, 2- Lack of Control in Lifting-Conveying Machines and Pressure Vessels, Chamber of Mechanical Engineers TMMOB, April 2004 Ankara Publication No: MMO/2004/358, 3- Protective Periodic Maintenance Manual for General Facilities and Devices, Compiled by: Mak. Eng. Muzaffer ÖZER, Chamber of Mechanical Engineers TMMOB, Istanbul 2004 Publication No: MMO/2004/250/2.
Notes
https://www.mmo.org.tr/sites/default/files/gonderi_dosya_ekleri/WEBINAR%20-Bak%C4%B1m%20M%C3%BChendisli%C4%9Fi%20ve%20Bak%C4%B1m%20Y%C3%B6ntemleri%20230612.pdf
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | He/She makes the definition of the term maintenance. |
| LO02 | He/She explains terms related to performance, capacity and failure. |
| LO03 | He/She explains maintenance methods. |
| LO04 | He/She explains terms related to losses, condition assessment and quality maintenance. |
| LO05 | He/She explains the maintenance performed on lifting/transmitting machines and pressure vessels. |
| LO06 | He/She explains maintenance performed on heating and cooling systems and pumps. |
| LO07 | He/She explains maintenance performed on boilers, boiler equipments and valves. |
| LO08 | He/She explains maintenance performed on compressors, generators and heaters. |
| LO09 | He/She explains maintenance performed on exchangers and fire systems. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | He/She explains the basic concepts and relations between concepts in technical sciences. | |
| PLO02 | Bilgi - Kuramsal, Olgusal | He/She explains the basic concepts of plumbing. | |
| PLO03 | Bilgi - Kuramsal, Olgusal | He/She recognizes heating, natural gas, plumbing systems, and equipments used in these systems. | 4 |
| PLO04 | Bilgi - Kuramsal, Olgusal | He/She reads the project and explains strategies, methods, and techniques related to maintenance. | 4 |
| PLO05 | Bilgi - Kuramsal, Olgusal | He/She explains the assembly, disassembly, and maintenance works of existing systems in residential and factory environments. | 4 |
| PLO06 | Bilgi - Kuramsal, Olgusal | He/She offers solutions to the problems that may be encountered in individual and central systems. | 3 |
| PLO07 | Bilgi - Kuramsal, Olgusal | He/She uses the step-by-step method for the development of critical thinking, creative thinking, and problem-solving skills in the face of a problem. | 3 |
| PLO08 | Bilgi - Kuramsal, Olgusal | He/She searches and queries for the correct use of technical tools and then puts it into practice. | |
| PLO09 | Bilgi - Kuramsal, Olgusal | He/She questions knowledge about technical areas by using research methods. | 3 |
| PLO10 | Bilgi - Kuramsal, Olgusal | He/She uses the laboratory effectively and in accordance with the Natural Gas and Installation Technology program. | |
| PLO11 | Bilgi - Kuramsal, Olgusal | He/She uses the trial method and the application method according to the technique in the atelier environment. | |
| PLO12 | Bilgi - Kuramsal, Olgusal | He/She takes responsibility individually and as a team member in solving problems related to his/her field. | |
| PLO13 | Beceriler - Bilişsel, Uygulamalı | He/She acts with the awareness of lifelong learning. | |
| PLO14 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | He/she shares his/her knowledge and skills in his/her field and identified problems and solution suggestions with experts and non-experts through verbal and written communication. | |
| PLO15 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | He/She uses information and communication technologies effectively. | |
| PLO16 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | He/She uses Technical English with capable of monitoring developments in the field of natural gas and installation. | |
| PLO17 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | He/she follows the events/technical developments on the agenda of the society and the world and applies them in his/her technical life. | |
| PLO18 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | In addition to professional development, he/she constantly improves himself/herself in line with the need for learning in scientific, social, cultural, and sports fields for personal development. | |
| PLO19 | Yetkinlikler - Öğrenme Yetkinliği | He/she acquires the national and universal sensitivities expressed in the Fundamental Law of National Education and applies them in his/her technical life. | |
| PLO20 | Yetkinlikler - Öğrenme Yetkinliği | He/She acts in accordance with democracy, human rights, and social, scientific, and professional ethical values. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Definition of maintenance | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Beyin Fırtınası |
| 2 | Performance, failure, deterioration, cost, repairability, readiness, fault definitions | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri |
| 3 | Disruptions and maintenance costs | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Tartışma |
| 4 | Maintenance manuals | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri |
| 5 | Maintenance functions and task areas | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri |
| 6 | Planned maintenance, unplanned maintenance, preventive maintenance, total productive maintenance, predictive maintenance | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Beyin Fırtınası |
| 7 | Chronic losses, autonomous maintenance, P-M analysis, quality maintenance | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri |
| 8 | Mid-Term Exam | Exam Preparation | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Maintenance of lifting/transfer machines and pressure vessels | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Tartışma |
| 10 | Central air conditioning installation maintenance, chiller unit maintenance, cooling tower maintenance, cooling systems maintenance | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Beyin Fırtınası |
| 11 | Heat exchangers maintenance, air conditioning device maintenance, fan coil device maintenance, pump maintenance | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Beyin Fırtınası |
| 12 | Safety valve maintenance, hydraulic/pneumatic/electric valve maintenance, burner (liquid fuel, gas) maintenance | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Beyin Fırtınası |
| 13 | Heating boilers (coal, liquid fuel or gas) maintenance, high pressure steam boilers maintenance, steam generators maintenance | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Beyin Fırtınası |
| 14 | Compressed air compressors maintenance, diesel generator group maintenance, electric hot water heater maintenance, water heater (Gas) maintenance. Technical presentation of pumps and heat exchangers | Reading The Topic Summary, Being at the Place Where Technical Presentations Are Made | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Problem Çözme, Beyin Fırtınası |
| 15 | Sprinks (Nozzles) maintenance, fire pump (Electric motor or diesel/gasoline motor) maintenance, fire extinguisher control, fire and smoke dampers maintenance | Reading The Topic Summary, Making a Visual Presentation | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Gösteri, Beyin Fırtınası |
| 16 | Term Exams | Exam Preparation | Ölçme Yöntemleri: Yazılı Sınav, Sözlü Sınav, Ödev |
| 17 | Term Exams | Exam Preparation | Ölçme Yöntemleri: Yazılı Sınav, Sözlü Sınav, Ödev |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 1 | 2 | 2 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 7 | 7 |
| Final Exam | 1 | 18 | 18 |
| Total Workload (Hour) | 111 | ||
| Total Workload / 25 (h) | 4,44 | ||
| ECTS | 4 ECTS | ||