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Information
| Unit | INSTITUTE OF NATURAL AND APPLIED SCIENCES |
| OCCUPATIONAL HEALTH AND SAFETY (PhD) (INTERDISCIPLINARY) | |
| Code | DIG601 |
| Name | Lean Production and Occupational Health and Safety |
| Term | 2025-2026 Academic Year |
| Term | Spring |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 6 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Belirsiz |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. EMEL CEYHUN SABIR |
| Course Instructor |
The current term course schedule has not been prepared yet.
|
Course Goal / Objective
The aim of the course is to demonstrate the contribution of Lean OHS in preventing accidents in businesses and increasing productivity by carrying out Occupational Safety studies according to Lean Production principles.
Course Content
Continuous improvement culture in the production areas of the enterprises, Modern production management philosophies such as Kaizen, Kanban, 6 Sigma and 5S provided by total quality management. The issue of orderly and safe working environments in continuous improvement studies in enterprises. The effect of an orderly working environment on employees. Lean approaches for the sustainability of the safety and efficiency of the enterprise. Kaizen. Error Types and Effects Analysis. Studies on the 5S quality management philosophy. Application studies on different production areas.
Course Precondition
Instructor's lecture notes. Lean manufacturing. 5S. Kaizen.
Resources
Lecturer's lecture notes, Occupational Health and Safety Education, Editor Ferdi Tanır, Akademisyen Publishing House, January 2022. (DOI: https://doi.org/10.37609/akya.873)
Notes
Occupational Health and Safety Training, Editor Ferdi Tanır, Akademisyen Publishing House, January 2022. (DOI: https://doi.org/10.37609/akya.873)
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Learn the concept of occupational safety and continuous improvement. |
| LO02 | Understands the subject and philosophy of lean production. |
| LO03 | Establishes the relationship between occupational health and safety of employees and lean production. |
| LO04 | Understands the Lean OHS culture. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Gain the ability to use scientific methods to find solutions to a problem in Occupational Health and Safety. | 5 |
| PLO02 | Bilgi - Kuramsal, Olgusal | To gain a broad and deep understanding of scientific events in Occupational Health and Safety | 3 |
| PLO03 | Bilgi - Kuramsal, Olgusal | Learns the methodology of obtaining scientific data in Occupational Health and Safety. | 4 |
| PLO04 | Bilgi - Kuramsal, Olgusal | Learn the necessary procedures and software for accurate and rapid hazard identification in workplaces | |
| PLO05 | Bilgi - Kuramsal, Olgusal | Learns the necessary parameters for risk assessments | |
| PLO06 | Bilgi - Kuramsal, Olgusal | Learns and applies protection measures for occupational health and safety. | |
| PLO07 | Bilgi - Kuramsal, Olgusal | Gains the ability to apply to the work place in the field of Occupational Health and Safety in the field of R & D studies | |
| PLO08 | Bilgi - Kuramsal, Olgusal | Gain the ability to analyze root causes of work accidents | 3 |
| PLO09 | Bilgi - Kuramsal, Olgusal | Learn to develop a new scientific method to control risk factors in workplaces | |
| PLO10 | Bilgi - Kuramsal, Olgusal | To improve the protection effects of personal protective equipment required to protect workers in workplaces, learn material selection and necessary tests. | |
| PLO11 | Bilgi - Kuramsal, Olgusal | Contributes to the development of legal legislation. | |
| PLO12 | Bilgi - Kuramsal, Olgusal | Learns the blimal strategies to increase employee safety in closed areas. | 3 |
| PLO13 | Bilgi - Kuramsal, Olgusal | Make first aid and emergency action plans for workplaces. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Definition and scope of Occupational Safety | lecture notes | Öğretim Yöntemleri: Anlatım |
| 2 | Classification of occupational safety studies in enterprises | lecture notes | Öğretim Yöntemleri: Anlatım |
| 3 | Total quality management concept. | lecture notes | Öğretim Yöntemleri: Anlatım |
| 4 | The concept of efficiency for businesses | Lesturer's notes | Öğretim Yöntemleri: Anlatım |
| 5 | Modern production management philosophies such as Kaizen, Kanban, 6 Sigma and 5S | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 6 | Order and safety in work environments | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 7 | Studies on the effects of a regular work environment on employees | Lecture notes | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma, Grup Çalışması |
| 8 | Mid-Term Exam | Homework is prepared on the topic and instructions determined by the instructor. | Ölçme Yöntemleri: Ödev |
| 9 | Lean approaches, Lean OHS | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 10 | 6 Sigma | lecture notes | Öğretim Yöntemleri: Anlatım |
| 11 | Failure Modes and Effects Analysis | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 12 | Studies on 5S quality management philosophy | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 13 | Value mapping | Lecture notes | Öğretim Yöntemleri: Anlatım |
| 14 | Value mapping industrial application studies. | Lecture notes | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama, Gösterip Yaptırma |
| 15 | Business application examples on 5S. | Lecture notes | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama, Örnek Olay |
| 16 | Term Exams | Homework is prepared on the topic and instructions determined by the instructor. | Ölçme Yöntemleri: Ödev |
| 17 | Term Exams | Homework is prepared on the topic and instructions determined by the instructor. | Ölçme Yöntemleri: Ödev |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 5 | 70 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 1 | 15 | 15 |
| Mid-term Exams (Written, Oral, etc.) | 0 | 0 | 0 |
| Final Exam | 1 | 30 | 30 |
| Total Workload (Hour) | 157 | ||
| Total Workload / 25 (h) | 6,28 | ||
| ECTS | 6 ECTS | ||