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Information
| Unit | FACULTY OF ENGINEERING |
| AUTOMOTIVE ENGINEERING PR. | |
| Code | OMY303 |
| Name | Manufacturing Process |
| Term | 2026-2027 Academic Year |
| Semester | 5. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Lisans Dersi |
| Type | Normal |
| Label | VK Vocational Knowledge Courses C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Dr. Öğr. Üyesi Sinan KEYİNCİ |
| Course Instructor |
The current term course schedule has not been prepared yet.
|
Course Goal / Objective
To explain manufacturing methods such as casting, welding, plastic forming, machining, and powder metallurgy; to introduce their principles, the equipment used, and their application areas; and to provide fundamental calculation skills related to these processes.
Course Content
Manufacturing methods used in the automotive industry, including casting, welding, plastic forming, machining, and powder metallurgy; principles and classification of manufacturing methods; comparison of manufacturing processes, their advantages and limitations; design–manufacturing relationship; selection of manufacturing methods.
Course Precondition
There is no prerequisite for this course.
Resources
Modern İmalatın Prensipleri 4. Baskı Mikell P. Groover Nobel Akademi Yayıncılık
Notes
Lecture Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Lists the principles and application areas of manufacturing methods. |
| LO02 | Lists the advantages, limitations, and application areas of manufacturing methods relative to each other. |
| LO03 | Examines the equipment used in manufacturing methods. |
| LO04 | Selects the most appropriate manufacturing method for a specific vehicle component during the design stage. |
| LO05 | Uses knowledge of conventional manufacturing methods and performs fundamental calculations. |
| LO06 | Selects the operating parameters related to the chosen manufacturing method. |
| LO07 | Interprets the manufacturing stages of different material types. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Sufficient knowledge of mathematics, science and subjects specific to the automotive engineering discipline; the ability to use theoretical and applied knowledge in these areas to solve complex engineering problems. | |
| PLO02 | Beceriler - Bilişsel, Uygulamalı | Ability to identify, formulate and solve complex engineering problems in the field of Automotive Engineering; ability to select and apply appropriate analysis and modeling methods for this purpose. | |
| PLO03 | Beceriler - Bilişsel, Uygulamalı | In Automotive Engineering, the ability to design a complex system, process, device or product to meet specific requirements under realistic constraints and conditions; the ability to apply modern design methods for this purpose. | |
| PLO04 | Beceriler - Bilişsel, Uygulamalı | Ability to select and use modern techniques and tools required for the analysis and solution of complex problems encountered in Automotive Engineering applications; ability to use information technologies effectively. | 5 |
| PLO05 | Beceriler - Bilişsel, Uygulamalı | Ability to design and conduct experiments, collect data, analyze and interpret results to investigate complex engineering problems or discipline-specific research topics in the field of Automotive Engineering. | 4 |
| PLO06 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Ability to work effectively in intra-disciplinary (Automotive Engineering) and multi-disciplinary teams; ability to work individually. | |
| PLO07 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Ability to communicate effectively verbally and in writing; knowledge of at least one foreign language; ability to write effective reports in the field of Automotive Engineering and understand written reports, prepare design and production reports, make effective presentations, and give and receive clear and understandable instructions. | |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | Awareness of the necessity of lifelong learning; ability to access information in the field of Automotive Engineering, to follow developments in science and technology and to constantly renew oneself. | |
| PLO09 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Acting in accordance with ethical principles, professional and ethical responsibility in the field of Automotive Engineering, and knowledge of the standards used in engineering practice. | |
| PLO10 | Yetkinlikler - Alana Özgü Yetkinlik | Knowledge about business life practices such as project management, risk management and change management in the field of Automotive Engineering; awareness about entrepreneurship and innovation; knowledge about sustainable development. | |
| PLO11 | Yetkinlikler - Alana Özgü Yetkinlik | Knowledge about the universal and societal effects of automotive engineering applications on health, environment and safety and the contemporary problems reflected in the automotive engineering field; awareness of the legal consequences of automotive engineering solutions. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Classification of welding methods and their physical principles; gas welding and cutting methods are explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 2 | Arc welding methods and equipment will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 3 | Advanced welding methods and equipment will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 4 | An introduction to casting technology will be provided; classification of casting methods will be presented; and metallurgical principles, solidification, and patterns will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 5 | Sand casting, mold materials, molding machines, shell molding, and investment casting methods will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 6 | Permanent mold casting, die casting, centrifugal casting, melting furnaces, and finishing operations will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 7 | Plastic forming methods will be classified, and their mechanical and metallurgical principles will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 8 | Mid-Term Exam | The relevant sections will be studied from the lecture notes and the textbook. | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Hot and cold forming methods, wire drawing, sheet metal forming methods, cutting, bending, stretching, spinning, deep drawing, and presses will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 10 | Machining methods will be classified, and their physical principles, chip formation, cutting tools, and tool life will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 11 | Bulk and hot forming methods, rolling, forging, and extrusion will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 12 | Turning, drilling and machining operations, as well as shaping and planing processes and their machine tools, will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 13 | Milling, broaching operations and their machine tools, threading and gear manufacturing, and grinding and precision surface finishing methods will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 14 | Chemical and electrochemical processes, powder metallurgy topics will be explained, and manufacturing methods will be compared. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 15 | Plastic molding will be explained. | The relevant sections will be studied from the lecture notes and the textbook. | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 16 | Term Exams | The relevant sections will be studied from the lecture notes and the textbook. | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | The relevant sections will be studied from the lecture notes and the textbook. | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 6 | 6 |
| Final Exam | 1 | 10 | 10 |
| Total Workload (Hour) | 100 | ||
| Total Workload / 25 (h) | 4,00 | ||
| ECTS | 4 ECTS | ||