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ENGLISH
Information
| Unit | KARAİSALI VOCATIONAL SCHOOL |
| Code | MK103 |
| Name | Fundamental Manufacturing Processes |
| Term | 2017-2018 Academic Year |
| Semester | 1. Semester |
| Duration (T+A) | 3-1 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3.5 National Credit |
| Teaching Language | Türkçe |
| Level | Ön Lisans Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Öğr. Gör. Mustafa Teoman ÖZLER |
| Course Instructor |
Öğr. Gör. ARDA YENİÇUN
(Güz)
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
This course aims to gain the capabilities of the basic manufacturing processes by using drill, turning, milling and grinding.
Course Content
Do basic manufacturing operationswWith hand tools. Teach drilling process, turning process, milling process and grinding process.
Course Precondition
Resources
Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Understand the general characteristics, principles and duties of machine technician profession |
| LO02 | Understands the place, importance and employment areas of the profession of machinery in the industry |
| LO03 | Recognize the knowledge and skills of adjustable measuring and control tools |
| LO04 | Categorize SI unit system |
| LO05 | Defines the general properties and types of machining methods |
| LO06 | Distinguishes the differences between universal lathes, milling and drill machines |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Have basic knowledge of mathematics and science related to the field. | 2 |
| PLO02 | Bilgi - Kuramsal, Olgusal | Knows the basic material properties to be used in production. | 3 |
| PLO03 | Bilgi - Kuramsal, Olgusal | Have the knowledge of the technical features of the machine elements, machinery and equipment related to the field. | 5 |
| PLO04 | Bilgi - Kuramsal, Olgusal | Knows chip-free production methods, chooses the most suitable production method. | 5 |
| PLO05 | Bilgi - Kuramsal, Olgusal | Recognizes the material, decides on the necessary heat treatment methods, selects the appropriate material for manufacturing and calculates the strength of this material according to its static and dynamic variables. | 5 |
| PLO06 | Bilgi - Kuramsal, Olgusal | Knows the machine drawing and design rules, designs and analyzes machine parts and a system in accordance with the desired specifications. | 2 |
| PLO07 | Bilgi - Kuramsal, Olgusal | Knows the measurement and quality control processes at every stage of production and applies them in line with the standards. | 3 |
| PLO08 | Bilgi - Kuramsal, Olgusal | Knows the working systems of computer controlled machine tools and universal machine tools. | 3 |
| PLO09 | Bilgi - Kuramsal, Olgusal | Knows and applies the occupational safety rules related to the field in the enterprises in the light of the legislation. | 3 |
| PLO10 | Bilgi - Kuramsal, Olgusal | Writes with a computer, prepares presentations, creates database files. | |
| PLO11 | Bilgi - Kuramsal, Olgusal | Prepares the production program on computer controlled benches. | |
| PLO12 | Bilgi - Kuramsal, Olgusal | It processes the workpiece designed on the computer by transferring it to the universal machine tools or computer-controlled workbench. | |
| PLO13 | Bilgi - Kuramsal, Olgusal | Using computer aided drawing software, he-she draws models and prepares animations with three-dimensional drawing commands in accordance with technical drawing rules and standards. | |
| PLO14 | Bilgi - Kuramsal, Olgusal | It processes the material under the most suitable conditions according to the cutting tool and cutting variables, and decides the appropriate quality system for the produced parts. | 5 |
| PLO15 | Bilgi - Kuramsal, Olgusal | Knows the materials and symbols used in hydraulic-pneumatic systems and designs hydraulic-pneumatic circuits. | |
| PLO16 | Bilgi - Kuramsal, Olgusal | Takes responsibility individually and as a group in solving the problems encountered during the production phase. | 5 |
| PLO17 | Bilgi - Kuramsal, Olgusal | Follows the developments in computerized design and production. | 3 |
| PLO18 | Bilgi - Kuramsal, Olgusal | Knows a basic foreign language. Be conscious of Atatürk's Principles and have knowledge of the History of Revolution. Knows and applies the basic principles of proper and effective speaking. | |
| PLO19 | Bilgi - Kuramsal, Olgusal | Knows the basic principles of management, communication techniques and labor laws. | 3 |
| PLO20 | Bilgi - Kuramsal, Olgusal | It plans the production, prepares the transaction cards, distributes the tasks and supervises it. | 5 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Filed, cutting types, measurement, control and marking tools, cutting principles and types. | To make repetition of course notes | |
| 2 | Material-specific cutting tools, grinding stone benches, drill grinding. | To make repetition of course notes | |
| 3 | Drill types, drill tool included angles, drilling operation sequence, calculation of rotation speed. | To make repetition of course notes | |
| 4 | Reamer, tap and die types, screw threaded gauges, operation sequence of threading by tap and die. | To make repetition of course notes | |
| 5 | Types of lathe machines, lathe parts, turning types, chuck, cutting tools. | To make repetition of course notes | |
| 6 | Lathe cutting tool types, center drill, calculation of rotation speed, operation sequence of facing and cylindrical turning. | To make repetition of course notes | |
| 7 | Surface roughness, slot cutting tool types, and angels. | To make repetition of course notes | |
| 8 | Mid-Term Exam | To make repetition of course notes | |
| 9 | Taper turning methods. | To make repetition of course notes | |
| 10 | Drill types, principles of drilling, knurl types. | To make repetition of course notes | |
| 11 | Screw types, screw gauge, screw tool types. | To make repetition of course notes | |
| 12 | Reaming types | To make repetition of course notes | |
| 13 | Milling benches, face milling cutters, cutting depth and feed rate calculation, aspects of milling. | To make repetition of course notes | |
| 14 | Types of slot and pocket milling cutters, simple division apparatus at milling. | To make repetition of course notes | |
| 15 | Grinding machines, grinding wheels' types and features. | To make repetition of course notes | |
| 16 | Term Exams | To make repetition of course notes | |
| 17 | Term Exams | To make repetition of course notes |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 4 | 56 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 2 | 28 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 8 | 8 |
| Final Exam | 1 | 16 | 16 |
| Total Workload (Hour) | 108 | ||
| Total Workload / 25 (h) | 4,32 | ||
| ECTS | 4 ECTS | ||