Information
| Unit | ADANA VOCATIONAL SCHOOL |
| Code | MKN209 |
| Name | Manufacturing Processes II |
| Term | 2019-2020 Academic Year |
| Semester | 3. Semester |
| Duration (T+A) | 2-1 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 2.5 National Credit |
| Teaching Language | Türkçe |
| Level | Üniversite Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Öğr. Gör. SABRİ CAN EKERER |
| Course Instructor |
Öğr. Gör. Dr. Mert KARALAR
(Güz)
(A Group)
(Ins. in Charge)
Öğr. Gör. Dr. Mert KARALAR (Güz) (B Group) (Ins. in Charge) |
Course Goal / Objective
This course aims to process standard gear by using milling and to gain the competency to make the special grinding process by using the grinding bench in the manufacturing workshop.
Course Content
Defination of rack gear, cone gear, worm screw, chain gear and processing at milling. Definition, characteristics and types of grinding
Course Precondition
Resources
Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Student will be able to operate rack gear |
| LO02 | Student will be able to operate cone gear. |
| LO03 | Student will be able to operate worm screw |
| LO04 | Student will be able to operate chain gear at milling |
| LO05 | Student will be able to operate grinding operations at grinding bench. |
| LO06 | Student performs dividing head calculations |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | - | Have knowledge of basic Maths and Science. | 0 |
| PLO02 | - | The machine knows the rules of drawing and design, appropriate machinery to the desired characteristics and analyze a design system. | 1 |
| PLO03 | - | The machine can perform the design part using packet programs. | 0 |
| PLO04 | - | The computer-aided machine tools (CNC) knows the system and prepare production schedules manually or using CAD-CAM software for the manufacture of parts in these machines. | 0 |
| PLO05 | - | Can make production planning, prepare transaction cards, make the distribution of tasks and checks. | 0 |
| PLO06 | - | Have knowledge about problems of the age. | 0 |
| PLO07 | - | To follow developments in CAD-CAM. | 0 |
| PLO08 | - | The necessity of lifelong learning have the skills. | 0 |
| PLO09 | - | Knows Machining and chipless production methods and can choose the most appropriate production methods. | 4 |
| PLO10 | - | Definition material, deciding whether heat treatment methods and selecting the appropriate material for manufacturing. | 0 |
| PLO11 | - | Can selecting the appropriate cutting and cutting parameters to workpieces. | 2 |
| PLO12 | - | It has the basic measurement and quality control. | 0 |
| PLO13 | - | Turkish Language and defines the basic grammar of a foreign language, acquire basic English language skills. | 0 |
| PLO14 | - | Political led to the emergence of the Turkish Revolution, economic, social and intellectual conditions, reviews, live together in line with Atatürk´´s principles and revolutions in their entirety by the community with the national goals and ideals, especially patriotism adopts high human values. | 0 |
| PLO15 | - | To be able to have knowledge / skills in a field supported by practice on vocational qualifications acquired in secondary education | |
| PLO16 | - | Be able to use the theoretical knowledge, hand and / or intellectual skills required in practical applications related to the Machine Program | |
| PLO17 | - | To be able to identify unforeseen problems and produce solutions | |
| PLO18 | - | To be able to evaluate the acquired knowledge and skills with a critical approach | |
| PLO19 | - | To be able to plan the process / processes related to the field to meet the expectations of the sector | |
| PLO20 | - | Be able to develop projects according to social needs and conditions related to Machine Program |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Definition, specialties and calculation of the rack gear | Reviewing lecture notes | |
| 2 | Rack gear processing at milling. | Reviewing lecture notes | |
| 3 | Definition, specialties and calculation of the cone gear. | Reviewing lecture notes | |
| 4 | Cone gear processing at milling. | Reviewing lecture notes | |
| 5 | Definition, specialties and calculation of the worm screw. | Reviewing lecture notes | |
| 6 | Worm screw processing at milling. | Reviewing lecture notes | |
| 7 | Definition, specialties and calculation of the chain gear | Reviewing lecture notes | |
| 8 | Mid-Term Exam | Reviewing lecture notes | |
| 9 | Chain gear processing at milling. | Reviewing lecture notes | |
| 10 | The holes grinding process. | Reviewing lecture notes | |
| 11 | The definition and specialties of the taper | Reviewing lecture notes | |
| 12 | The definition and specialties of the taper grinding precessing. | Reviewing lecture notes | |
| 13 | The definition and specialties of the centreless grinding processing. | Reviewing lecture notes | |
| 14 | The definition and specialties of the taper grinding precessing. | Reviewing lecture notes | |
| 15 | The centerless grinding benches.Sharpening benches. | Reviewing lecture notes | |
| 16 | Term Exams | Reviewing lecture notes | |
| 17 | Term Exams | Reviewing lecture notes |
Assessment (Exam) Methods and Criteria
| Assessment Type | Midterm / Year Impact | End of Term / End of Year Impact |
|---|---|---|
| 1. Midterm Exam | 100 | 40 |
| General Assessment | ||
| Midterm / Year Total | 100 | 40 |
| 1. Final Exam | - | 60 |
| Grand Total | - | 100 |