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Information
| Code | EM501 |
| Name | Modeling and Analysis of Manufacturing Systems |
| Term | 2022-2023 Academic Year |
| Term | Spring |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 6 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Doktora Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. RIZVAN EROL |
| Course Instructor |
1 |
Course Goal / Objective
The purpose of this course is to study modeling and analysis techniques pertinent to solving design and control problems faced in manufacturing systems. Examples of analytical, simulation and empirical models will be provided to demonstrate the modeling process of manufacturing systems.
Course Content
Manufacturing systems and models. design issues in assembly lines. transfer lines. buffer policies. shop scheduling. flexible manufacturing systems. group technology. modern material handling systems. analytical queuing models. empirical simulation models.
Course Precondition
None
Resources
Curry, G. L. & Feldman, R. M., 2010, Manufacturing Systems Modeling and Analysis, Springer, ISBN-13: 978-3642166174.
Notes
ASKIN, R. G. & STANDRIDGE, C. R., 1993, Modeling and Analysis of Manufacturing Systems, John Wiley & Sons, Inc., New York, NY. ISBN-13 978-0471514183.
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Gains an overall view of design, planning and control problems faced in manufacturing systems. |
| LO02 | Decides upon appropriate modeling and analysis method for a manufacturing system problem of interest. |
| LO03 | Performs the problem formulation, model development and solution algorithm selection stages for a problem of interest. |
| LO04 | Learns skills to use optimization and modeling software |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Conducts scientific research in industrial engineering, understands, interprets and applies knowledge in his/her field domain both in-depth and in-breadth. | 5 |
| PLO02 | Bilgi - Kuramsal, Olgusal | Keeps up with the recent changes and applications in the field of Industrial Engineering and examines and learns these innovations when necessary. | |
| PLO03 | Bilgi - Kuramsal, Olgusal | Acquires detailed knowledge for methods and tools of industrial engineering and their limitations. | 4 |
| PLO04 | Bilgi - Kuramsal, Olgusal | Identifies, gathers and uses necessary information and data. | 3 |
| PLO05 | Beceriler - Bilişsel, Uygulamalı | Develops original definitions that will provide innovation to the field at the level of expertise for current and advanced information in the field based on graduate qualifications. | |
| PLO06 | Beceriler - Bilişsel, Uygulamalı | Designs and performs analytical modeling and experimental research and analyze/solves complex matters emerged in this process. | 5 |
| PLO07 | Beceriler - Bilişsel, Uygulamalı | Has the ability to develop/propose new and/or original ideas and methods, propose new solutions for designing systems, components or processes. | 4 |
| PLO08 | Beceriler - Bilişsel, Uygulamalı | Designs Industrial Engineering problems, develops new methods to solve the problems and applies them. | 4 |
| PLO09 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Works in multi-disciplinary teams, take a leading role and responsibility and develop solutions for complex problems. | |
| PLO10 | Yetkinlikler - Öğrenme Yetkinliği | Completes and applies the knowledge by using limited resources in scientific methods and integrates the knowledge in the field with the knowledge form various disciplines. | |
| PLO11 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Uses a foreign language in verbal and written communication at least B2 level of European Language Portfolio. | |
| PLO12 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Presents his/her research findings systematically and clearly in oral or written forms in national and international platforms. | |
| PLO13 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Understands social and environmental implications of engineering practice. | |
| PLO14 | Yetkinlikler - Öğrenme Yetkinliği | Considers social, scientific and ethical values in data collection, interpretation and announcement processes and professional activities. | 4 |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | An Overview of Manufacturing Systems and Models | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama |
| 2 | Assembly Lines: Reliable Serial Systems | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Tartışma, Alıştırma ve Uygulama |
| 3 | Transfer Lines and General Serial Systems | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Tartışma, Alıştırma ve Uygulama |
| 4 | Shop Scheduling with Many Products I | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma, Alıştırma ve Uygulama |
| 5 | Shop Scheduling with Many Products II | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma, Alıştırma ve Uygulama |
| 6 | Group Technology | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Tartışma, Alıştırma ve Uygulama |
| 7 | Facility Layout | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Tartışma, Alıştırma ve Uygulama |
| 8 | Mid-Term Exam | prepare for the exam | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Machine Setup and Operation Sequencing | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Tartışma, Alıştırma ve Uygulama |
| 10 | Material Handling Systems | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Alıştırma ve Uygulama |
| 11 | Warehousing: Storage and Retrieval Systems | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Tartışma, Alıştırma ve Uygulama |
| 12 | General Manufacturing Systems: Queuing Models | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Tartışma, Alıştırma ve Uygulama |
| 13 | Empirical Simulation Models | reading the related textbook chapter | Öğretim Yöntemleri: Anlatım, Tartışma, Alıştırma ve Uygulama |
| 14 | Case Studies | reading the related textbook chapter | Öğretim Yöntemleri: Tartışma, Örnek Olay |
| 15 | Project Presentations | prepare for the presentation | Ölçme Yöntemleri: Proje / Tasarım |
| 16 | Term Exams | prepare for the exam | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | prepare for the exam | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 5 | 70 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 15 | 15 |
| Final Exam | 1 | 30 | 30 |
| Total Workload (Hour) | 157 | ||
| Total Workload / 25 (h) | 6,28 | ||
| ECTS | 6 ECTS | ||