TÜRKÇE
ENGLISH
Information
| Code | OMZ303 |
| Name | Manufacturing Process |
| Term | 2024-2025 Academic Year |
| Semester | 5. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Lisans Dersi |
| Type | Normal |
| Label | C Compulsory |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. ALİ KESKİN |
| Course Instructor |
Dr. Öğr. Üyesi Sinan KEİYİNCİ
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
Explaining the manufacturing procedures of casting, welding, plastic shape, sawdust manufacturing and powder metallurgy; to introduce the principles of these procedures, the equipment used and the application areas; To gain the basic calculation skills of these procedures.
Course Content
Casting, welding, plastic shaping, machining and powder metallurgy manufacturing methods used in the automotive industry, principles and classification of manufacturing methods; Comparison of manufacturing methods, their advantages and limitations. Design-manufacturing relationship; choice of manufacturing method
Course Precondition
The course has no prerequisites.
Resources
Principles of Modern Manufacturing 4. Edition Mikell P. Groover Nobel Academy Publishing
Notes
Lecture Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | List the principles and usage areas of manufacturing procedures. |
| LO02 | Lists the superiority, limitation and application areas of the manufacturing procedures relative to each other. |
| LO03 | Examines the equipment used in manufacturing procedures. |
| LO04 | Selects the most suitable manufacturing procedure at the design phase for a particular piece of vehicle. |
| LO05 | Makes the use of information about traditional manufacturing procedures and basic calculations. |
| LO06 | correctly chooses the parameter for a specific process |
| LO07 | Comment on the manufacturing stages of different types of materials. |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Applies sufficient knowledge of mathematics, science, and discipline-specific topics in automotive engineering, utilizing theoretical and practical knowledge in solving complex engineering problems. | |
| PLO02 | Beceriler - Bilişsel, Uygulamalı | Identifies, defines, and solves complex engineering problems in automotive engineering applications using scientific methods. | |
| PLO03 | Beceriler - Bilişsel, Uygulamalı | Designs a complex system, process, device, or product in automotive engineering under realistic constraints and conditions to meet specific requirements and effectively applies modern design methods in this process. | |
| PLO04 | Beceriler - Bilişsel, Uygulamalı | Uses information technologies to select and use modern techniques and tools necessary for the analysis and solution of complex problems encountered in automotive engineering applications. | 5 |
| PLO05 | Beceriler - Bilişsel, Uygulamalı | Designs and conducts experiments, collects data, analyzes, and interprets the results to examine complex engineering problems or discipline-specific research topics in the field of automotive engineering. | 4 |
| PLO06 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Effectively takes responsibility individually and as a team member in intradisciplinary (automotive engineering) and multidisciplinary teams. | |
| PLO07 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Gains knowledge of the legislation related to automotive engineering and awareness of professional ethical responsibility. | |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | Being aware of the necessity of lifelong learning and constantly improving and renewing itself in the field of automotive engineering. | |
| PLO09 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Gains the ability to communicate verbally and in writing in Turkish/English regarding the field of automotive engineering, write reports, prepare design and production reports, make effective presentations and use communication technologies. | |
| PLO10 | Yetkinlikler - Alana Özgü Yetkinlik | Using project design and management knowledge, he/she attempts to develop and realize new ideas regarding automotive engineering applications. | |
| PLO11 | Yetkinlikler - Alana Özgü Yetkinlik | Have awareness of the effects of Automotive Engineering applications on health, environment and safety at universal and social dimensions, and the legal consequences of the problems and solutions of the age reflected in the field of automotive engineering. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Classification and physical principles of welding methods, gas welding and cutting methods are explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 2 | Arc welding methods and equipment will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 3 | Advanced welding methods and equipment will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 4 | Casting technology will be introduced, casting methods will be classified and metallurgical principles, solidification, models are explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 5 | Sand mold casting, mold materials, molding machines, crust mold casting, precision casting methods will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 6 | Permanent mold casting, pressurized casting, swelling casting, melting stoves and finishing process will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 7 | Plastic shaping methods will be classified and mechanical and metallurgical principles will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 8 | Mid-Term Exam | The relevant section will be studied from the lecture notes and book. | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Hot and cold shape methods, wire pulling, hair processing methods, cutting, bending, stretching, plastering, deep pull, presses will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 10 | Shava lifting methods will be classified and physical principles, sawdust formation, teams and team life will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 11 | Mass and hot shaping methods, rolling, tattoo, extrusion issues will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 12 | Torning, hole drilling and processing, Vargel and Plant and processing methods and stalls will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 13 | Frezing, brooching operations and stalls, teeth opening and gear manufacturing, grinding and precise surface processing methods will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 14 | Chemical and electrochemical procedures, powder metallurgy issues will be explained and manufacturing methods will be compared. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 15 | Plastic molding will be explained. | The relevant section will be studied from the lecture notes and book. | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 16 | Term Exams | The relevant section will be studied from the lecture notes and book. | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | The relevant section will be studied from the lecture notes and book. | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 6 | 6 |
| Final Exam | 1 | 10 | 10 |
| Total Workload (Hour) | 100 | ||
| Total Workload / 25 (h) | 4,00 | ||
| ECTS | 4 ECTS | ||