TÜRKÇE
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Information
| Code | OMZ303 |
| Name | Manufacturing Process |
| Term | 2024-2025 Academic Year |
| Semester | 5. Semester |
| Duration (T+A) | 3-0 (T-A) (17 Week) |
| ECTS | 4 ECTS |
| National Credit | 3 National Credit |
| Teaching Language | Türkçe |
| Level | Lisans Dersi |
| Type | Normal |
| Mode of study | Yüz Yüze Öğretim |
| Catalog Information Coordinator | Prof. Dr. ALİ KESKİN |
| Course Instructor |
Sinan KEİYİNCİ
(A Group)
(Ins. in Charge)
|
Course Goal / Objective
This course aims to teach casting, welding, plastic forming and machining processes, introduce the principles of these processes, currently used equipments and application fields, teach basic calculations for the used methods.
Course Content
Casting, welding, plastic shaping, machining and powder metallurgy manufacturing methods used in the automotive industry, principles and classification of manufacturing methods; Comparison of manufacturing methods, their advantages and limitations. Design-manufacturing relationship; choice of manufacturing method
Course Precondition
The course has no prerequisites.
Resources
Principles of Modern Manufacturing Mikell P. Groover
Notes
Lecture Notes
Course Learning Outcomes
| Order | Course Learning Outcomes |
|---|---|
| LO01 | Learns the principles and usage areas of production methods |
| LO02 | Comprehends the advantages, limitations and application areas of production methods compared to each other. |
| LO03 | Recognizes equipment used in manufacturing methods |
| LO04 | has the ability to choose the appropriate manifacturing process for asignificant vehicle element in desining process |
| LO05 | has the ability to calculate basic equations for a traditional manifacturing process |
| LO06 | correctly chooses the parameter for a specific process |
Relation with Program Learning Outcome
| Order | Type | Program Learning Outcomes | Level |
|---|---|---|---|
| PLO01 | Bilgi - Kuramsal, Olgusal | Adequate knowledge of mathematics, science and subjects specific to the Automotive engineering discipline; Ability to use theoretical and applied knowledge in these fields in solving complex engineering problems. | 2 |
| PLO02 | Beceriler - Bilişsel, Uygulamalı | Ability to identify, formulate and solve complex engineering problems in the field of Automotive Engineering; Ability to select and apply appropriate analysis and modeling methods for this purpose. | 5 |
| PLO03 | Beceriler - Bilişsel, Uygulamalı | In Automotive Engineering, the ability to design a complex system, process, device or product to meet specific requirements under realistic constraints and conditions; Ability to apply modern design methods for this purpose. | 4 |
| PLO04 | Beceriler - Bilişsel, Uygulamalı | Ability to select and use modern techniques and tools necessary for the analysis and solution of complex problems encountered in Automotive Engineering applications; Ability to use information technologies effectively. | |
| PLO05 | Beceriler - Bilişsel, Uygulamalı | Ability to design, conduct experiments, collect data, analyze and interpret results for the study of complex engineering problems or discipline-specific research topics in the field of Automotive Engineering. | |
| PLO06 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Ability to work effectively within disciplines (Automotive Engineering) and in multidisciplinary teams; individual work ability. | |
| PLO07 | Yetkinlikler - Bağımsız Çalışabilme ve Sorumluluk Alabilme Yetkinliği | Ability to communicate effectively verbally and in writing; knowledge of at least one foreign language; Ability to write effective reports and understand written reports in the field of Automotive Engineering, prepare design and production reports, make effective presentations, give and receive clear and understandable instructions. | |
| PLO08 | Yetkinlikler - Öğrenme Yetkinliği | Awareness of the necessity of lifelong learning; Ability to access information in the field of Automotive Engineering, follow developments in science and technology and the ability to constantly renew itself. | |
| PLO09 | Yetkinlikler - Öğrenme Yetkinliği | Knowledge of acting in accordance with ethical principles, professional and ethical responsibility in the field of Automotive Engineering, and standards used in engineering practices. | |
| PLO10 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Knowledge of business practices such as project management, risk management and change management in the field of Automotive Engineering; awareness about entrepreneurship and innovation; Information about sustainable development. | |
| PLO11 | Yetkinlikler - İletişim ve Sosyal Yetkinlik | Information about the effects of Automotive Engineering applications on health, environment and safety at universal and social dimensions and the problems of the age reflected in the field of automotive engineering; Awareness of the legal consequences of Automotive Engineering solutions. |
Week Plan
| Week | Topic | Preparation | Methods |
|---|---|---|---|
| 1 | Classification of modern welding methods in general, phisical principles | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 2 | Arc welding methods and equipments | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 3 | Advanced welding techniques and equipment | Lecture notes | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 4 | Introduction to Casting technology , classification of casting methods, metallurgical principles, solidification, Models. | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 5 | Sand Casting, Molding metarials, Molding machines, shell mold casting, precision cast | Lecture notes | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 6 | Permanent mold casting, die casting, centrifugal casting, melting furnaces, finishing operations | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 7 | Classification of plastic deformation, mechanical and metallurgical principles. | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 8 | Mid-Term Exam | Lecture notes | Ölçme Yöntemleri: Yazılı Sınav |
| 9 | Cold forming methods, wire drawing, steel plate forming, cutting, bending, spining, deep drawing, Presses | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 10 | Classification of chip removal and physical principles, chip formation and tool life | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 11 | Mass and hot forming techniques, rolling, forging, extrusion. | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 12 | Turning, drilling and processing, and processing methods and Dragline and planing machines | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 13 | Milling cutter, Broaching, screwing, grinding, Finishing operations | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 14 | Chemical and electrochemical processes, powder metallurgy, comparison of manufacturing methods | Lecture notes | Öğretim Yöntemleri: Anlatım, Tartışma, Soru-Cevap |
| 15 | Plastic moulding | Lecture notes | Öğretim Yöntemleri: Anlatım, Soru-Cevap, Tartışma |
| 16 | Term Exams | Lecture notes | Ölçme Yöntemleri: Yazılı Sınav |
| 17 | Term Exams | Lecture notes | Ölçme Yöntemleri: Yazılı Sınav |
Student Workload - ECTS
| Works | Number | Time (Hour) | Workload (Hour) |
|---|---|---|---|
| Course Related Works | |||
| Class Time (Exam weeks are excluded) | 14 | 3 | 42 |
| Out of Class Study (Preliminary Work, Practice) | 14 | 3 | 42 |
| Assesment Related Works | |||
| Homeworks, Projects, Others | 0 | 0 | 0 |
| Mid-term Exams (Written, Oral, etc.) | 1 | 6 | 6 |
| Final Exam | 1 | 10 | 10 |
| Total Workload (Hour) | 100 | ||
| Total Workload / 25 (h) | 4,00 | ||
| ECTS | 4 ECTS | ||